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Handling Instructions and Precautions

Installation attitude 1: Installation on horizontal piping, the display up. (Standard installation)

Installation attitude 2: Installation on horizontal piping, the display on the right when 

viewed from the flow meter IN side pipe. When using this installation 

attitude, set the low flow cut parameter value to 5. Failure to do so will 

cause the flow rate to be displayed (output) even when there is no fluid 

flowing. The normal flow side and back flow side integral functions activate, 

causing the flow rate values to be integrated. 

Installation attitude

Side drawing 

Direction of flow 

Up 

Down 

Note: "FS flow rate" is the "full-scale flow rate". 

Example   At a pressure of 0.3 MPa when the flow meter is installed on horizontal piping 

with the display facing to the right, when viewed from the flow meter IN side 

pipe, causes a change in the flow rate that is no more than  

1. 5% FS ±1 digit compared to the normal installation attitude. 

0. 5[%FS / 0. 1MPa]×0. 3[MPa]

1. 5[%FS]

Operating pressure 

range

0 to 1 MPa

−0. 07 to 0 MPa

Flow rate range

5 to 100% of FS flow rate

Note

5 to 100% of FS flow rate

Instantaneous flow rate display 

change amount

No more than 0.5% FS / 0. 1 MPa ±1 digit

No more than 0.5% FS / 0. 01 MPa ±1 digit

Up 

Down 

Direction of flow 

Side drawing 

Diagram viewed 
from IN side pipe 

Installation attitude 3: Installation on horizontal piping, the display on the left when viewed 

from the flow meter IN side pipe. When using this installation attitude, set 

the low flow cut parameter value to 5. Failure to do so will cause the flow 

rate to be displayed (output) even when there is no fluid flowing. The 

normal flow side and back flow side integral functions activate, causing the 

flow rate values to be integrated. 

Installation attitude 4: Installation on horizontal piping, the display down. 

 

Do not use the flow meter in this installation attitude. 

Installation attitude 5: Installation on vertical piping 

Up

Down

Direction of flow 

Direction of flow 

Up

Down

Direction of flow 

Side drawing 

Diagram viewed 
from IN side pipe 

Up

Down

Side drawing 

Direction of flow 

6.  When connecting piping, apply an appropriate amount of sealant. Do not apply 

sealant to the first two threads of the end of the pipe. Over-application of 

sealant can cause it to get inside the piping, creating the risk of measurement 

error and damage to the FA Series Flow Meter. 

7.   If different-diameter piping, a regulator, filter, valve, or other piping equipment 

is installed upstream from the FA Series Flow Meter, be sure to provide a 

straight pipe section as recommended. See "Specification accuracy and 

straight pipe section" for more information. Failure to provide a straight pipe 

section can cause flow rate errors. 

8.  Connecting expansion pipe or a tube coupler without providing a straight pipe 

section can produce a negative flow rate reading due to back flow in bypass 

unit, even though there is normal flow as far as the product is concerned. 

9.  Installing the display section on horizontal piping so it is in a downward orientation 

may cause rust, water droplets, oil mist, dust, or other foreign matter to adhere to the 

sensor, creating the risk of measurement errors and damage to the FA Series Flow 

Meter. Do not use the display section in a downward orientation. 

Installing the display section on horizontal piping in a sideways orientation will cause 

errors due to the effect of the attitude. For details, see "Installation Attitudes" below. 

10. Do not install in locations where the effects of pulsating flow or flow 

maldistribution are present, such as in the vicinity of the compressor delivery port, 

on bellows piping, etc. Also, do not install in a location where a regulator or check 

valve is performing hunting. Doing so creates the risk of measurement error. 

Direction of wrap 

Leave 2

 threads

 open 

Leave 2

 threads

 open 

Sealing

 ta

pe

 

Liquid 

sealant 

Example   At a pressure of 0. 3 MPa when the flow meter is installed on horizontal piping with the display 

facing to the right when viewed from the flow meter IN side pipe, causes a change in the flow 

rate that is no more than −1. 5% FS ±1 digit compared to the normal installation attitude. 

−0. 5 [% FS/0. 1 MPa]×0. 3 [MPa]

−1. 5 [% FS]

Operating 

pressure range

0 to 1 MPa

−0. 07 to 0 MPa

Flow rate range

5 to 100% of FS flow rate
5 to 100% of FS flow rate

Instantaneous flow rate display

 change amount

No more than −0.5% FS / 0. 1 MPa ±1 digit

No more than −0.5% FS / 0. 01 MPa±1 digit

Summary of Contents for FA Series

Page 1: ...FA Series Flow Meter 注 bタイプの使用サイズは左右 50mm 120mm未満 このデータからの縮率は 50 120 未満 M140787 Ver 3 0 Instruction Manual Ver 3 0 Details ...

Page 2: ...pecifications 16 Order Codes 17 Pressure Loss 18 Dimensions 19 Thank you for purchasing a Koganei FA Series Flow Meter To ensure safe use of this product be sure to read the contents of this manual and gain an understanding of how to properly operate the product before actually trying to use it Keep this manual in a safe place for future reference Contents ...

Page 3: ...ing work etc to mechanisms attached to the product while the product is operating Abnormal operation creates the risk of personal injury WARNING Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce the product s operating life Before supplying air or electricity to the device and befor...

Page 4: ...anei parts or compatible parts recommended parts Always observe the prescribed methods and procedures 2 Never attempt inappropriate disassembly or assembly of the product relating to basic configurations or its performance or functions Koganei shall not be held responsible for any problems that occur as a result of these items not being properly observed General Precautions Mounting location Avoid...

Page 5: ...g piping apply an appropriate amount of sealant Do not apply sealant to the first two threads of the end of the pipe Over application of sealant can cause it to get inside the piping creating the risk of measurement error and damage to the FA Series Flow Meter 7 If different diameter piping a regulator filter valve or other piping equipment is installed upstream from the FA Series Flow Meter be su...

Page 6: ...straight pipe is straight piping that is the same bore diameter as the flow meter The following types of pipes are suitable as straight pipe carbon steel pipes for ordinary piping JIS G3452 carbon steel pipes for pressure service JIS G3454 Schedule 40 or less and stainless steel pipes JIS G3459 Schedule 40 Note 1 For equipment not included in the table below provide 15D or larger straight piping w...

Page 7: ...ctor separately from power lines and high voltage lines use a separate conduit Noise from these lines may cause the equipment to operate erratically 3 When connecting a cable with connector align the core wire and push it in as far as it will go Next tighten the connector nut by hand When tightening the nut be sure to keep it within the prescribed torque 0 4 to 0 6N m range Failure to do so create...

Page 8: ...grated value reaches 0 The integrated value is saved to non volatile memory at 10 minute intervals Note that this means depending on the power off timing the latest maximum 10 minute interval integrated value may not have been recorded Also note that there is no recording for an integrated countdown To reset the integrated value hold down the and keys at the same time for at least five seconds whi...

Page 9: ...s flow rate switch 1 parameter is exceeded Instantaneous flow rate lower limit switch Outputs when the value set with the instantaneous flow rate switch 1 parameter is subceeded Instantaneous flow rate range switch Outputs when instantaneous flow rate is within the range set by instantaneous flow rate switch 1 and instantaneous flow rate switch 2 Integrated flow rate count up switch Outputs when t...

Page 10: ...eys by pressing with a mechanical pencil a screw driver or any other pointed object Doing so can lead to malfunction CAUTION Function settings While the basic screen is displayed hold down the key for about two seconds The three digits on the left will show the function number while the two digits on the right will show the current setting of the function Example of display Function number Current...

Page 11: ...ious unit They are not converted automatically After changing the unit reset integration before using it again The peak value and lower value are reset when the unit is changed Switch output 00 Not used 01 Instantaneous flow rate upper limit 02 Instantaneous flow rate lower limit 03 Instantaneous flow rate range 04 Instantaneous flow rate upper limit inverted 05 Instantaneous flow rate lower limit...

Page 12: ...t cannot be obtained when the setting values is less than 10 of FS Setting zero outputs fixed output during an alarm Reconfigure this setting after changing the display unit setting with function selection Analog output 4mAflow rate specificationNote 1 Flowratevalue equivalentto0to400 FScanbeset Note5 0 Settings are values with decimal points removed Decimal points will be added with model setting...

Page 13: ... flow rate screen is displayed hold down the key for about two seconds This will change to the instantaneous flow rate lower value screen which alternate between and the lower value To exit the lower value screen press the key This will return to the instantaneous flow rate screen or integrated flow rate screen To clear the current instantaneous flow rate lower value display the lower value and th...

Page 14: ...ure compensation Channel ID number 0 Adjustment value Configured when using the replacement bypass unit Settings register main channel characteristic values Not displayed for FAS 002 FAS 005 Do not change except when replacing bypass unit Cannot be changed without inputting a password for the reservation code Channel ID number 1 Adjustment value Channel ID number 2 Adjustment value Model FAS 030 2...

Page 15: ...ck flow The alarm will cease displaying when the actual flow rate becomes within the display range flow rate Registration data abnormal ity 1 Abnormal channel ID numbers registered Correct flow rate calculation cannot be performed The registered channel ID numbers may be wrong Use maintenance mode to register the correct channel ID numbers Note 2 If changing the setting does not clear the alarm tu...

Page 16: ...mber label of the main channel ー ー Body Number Channel ID number 0 Channel ID number 1 Channel ID number 2 Model numbers are 2 for the FAS 030 3 for the FAS 060 and 4 for the FAS 120 Be sure to double check the channel ID numbers and the model number after you input them 4 Check to make sure that the instantaneous flow rate display shows zero 5 Apply pressure to the flow meter and inside the pipin...

Page 17: ...01 MPa 1 digit 5 to 100 of FS flow 1 current output 4 to 20 mA Output range 3 2 to 20 8 mA Fixed output during alarm up 21 6 0 4 mA initial default modifiable by setting Fixed output during alarm down 0 0 0 4 mA fixed Allowable load resistance 300 Ωmax Maximum output current 24 mA max Within 1 5 s For 0 100 FS step input time to reach 95 of maximum value Calculation cycle 50 ms Rc 1 4 Rc 1 2 Rc1 R...

Page 18: ...channel material Bypass unit Gasket Bypass unit case material Load mass kg Semiconductor non volatile memory EEPROM Recorded data Function settings parameters integrated values etc 50 MΩ min Between connector pin and main channel or mounting bolts by 500VDC megger Option with connector oil resistant flame retardant cable UL2464 EN standard See Installation attitudes on page 4 IP65 JISC0920 and IEC...

Page 19: ...5 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 80 20 40 60 Pressure loss kPa Pressure loss kPa FAS 060 20 5 10 15 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa...

Page 20: ...threaded mounting hole 2 M4 x 0 7 depth 7 87 8 90 78 75 63 4 5 5 5 Mounting bracket B FAS 030 FAS 002 2 Rc1 4 FAS 005 2 Rc1 2 threaded mounting hole 2 M4 x 0 7 depth 7 46 5 15 34 75 47 13 5 24 48 27 65 8 1 5 73 8 23 5 IN OUT φ6 90 78 75 63 4 5 5 5 Mounting bracket B M12 connector Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm FAS 002 FAS 005 ...

Page 21: ...th 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 IN OUT FAS 060 2 Rc2 34 17 61 30 5 110 106 8 75 37 5 75 87 5 37 5 Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 OUT IN FAS 120 ...

Page 22: ...φ4 5 Cross head pan screw M4 0 7 length 6 2 pcs supplied 48 78 90 Additional Parts Dimensions mm φ6 φ14 40 40 FAK 2L 2000 FAK 5L 5000 Bypass unit FAB Mounting bracket B FAS Cable with connector option FAK 2L Cable length 2000 mm Yamatake Corporation FAK 5L Cable length 5000 mm ...

Page 23: ...tact the Overseas Department below Inquiries Koganei Corporation Overseas Department 3 11 28 Midori cho Koganei City Tokyo 184 8533 TEL 042 383 7172 FAX 042 383 7206 Revision History Ver 2 0 P17 The order codes of Lenght of cable with connector will be changed as bellow 2L 2NL 5L 5NL The order code of cable with connector in additional parts will be changed as below PA5 41S 2MK E FAK 2L PA5 41S 5M...

Page 24: ...hina Tel 021 6145 7313 Fax 021 6145 7323 KOGANEI PORNCHAI CO LTD 89 174 Moo 3 Vibhavadee Rangsit Road Talad Bangkhen Laksi Bangkok 10210 Thailand Tel 02 551 4025 Fax 02 551 4015 KOGANEI KOREA CO LTD Room 301 Donghwa Bld 25 5 Yoido Yongdeunpo Gu Seoul Korea Tel 02 786 0413 Fax 02 786 0415 For other information and more detailed specifications see the product catalog For inquiries about the product ...

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