Koehler K2269X Operation And Instruction Manual Download Page 9

K2269X Low Temperature Pressure Viscometer 

Operation and Instruction Manual 

 

K2269X-Manual

    

 

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4  Description

 

 

4.1  Instrument Descriptions 

 

 

Figure 2. Instrument Descriptions_Front 

 

1.  Top  Assembly.

  The  top  assembly  of  the 

apparatus  consists  of  the  chamber  lid, 
Standard  Needle  Valve,  Calibration  Needle 
Valve,  Hydraulic  Fluid  Cylinder  and  Grease 
Cylinder  Chamber.  Refer  to  section  4.2  for 
detailed  descriptions  on  this  section  of  the 
apparatus.  

 

2.  Refrigerated 

Test 

Chamber.

 

Provides 

environment  for  apparent  viscosity  test  to  be 
performed at low temperatures down to -54°C. 

 

3.  Receiver  Chamber.

  For  collecting  grease 

sample  after  being  forced  through  cylinder. 
Thermocouple 

port 

located 

here 

for 

connection  to  RTD  probe  to  measure  grease 
sample  temperature  inside  cylinder.  Chamber 
has  sufficient  work  space  for  interchanging 
grease capillaries during testing.  

 

4.  Control  Box.

  For  control  of  the  refrigeration 

and  hydraulic  system  of  the  apparatus.  Refer 
to section 4.3 for detailed descriptions.  

 

5.  Gear Box and Motor Assembly.

 This section 

of  the  apparatus  contains  the  gear  pump, 
gears,  drive  motor  required  to  power  the 
hydraulic  system.  Refer  to  section  4.4  for 
detailed  descriptions  on  this  section  of  the 
apparatus.  

 

4.2  Top Assembly Description 

 

 

 

Figure 3. Instrument Descriptions_Top 

 

6.  Pressure  Gauge: 

Displays  pressure  required 

for  hydraulic  system  to  dispense  grease  or 
other  sample  through  capillary.  Gauges  are 
easily 

interchangeable 

for 

pressure 

measurements of various magnitudes.  

 

7.  Hydraulic 

Oil 

Reservoir: 

For 

filling, 

replenishing 

or 

changing 

hydraulic 

oil. 

Reservoir  has  clear  viewing  window  that 
allows  the  user  to  observe  the  flow  of  oil 
during  testing.  The  top  of  the  reservoir 
chamber  can  be  removed  easily  to  fill  or 
remove hydraulic oil.  

 

8.  Left-Hand  Needle  Valve  Knob: 

Part  of  dual 

valve 

hydraulic 

system 

designed 

for 

continuous flow of hydraulic fluid. Turning left-
hand knob counter-clockwise opens valve and 
allows  for  fluid  to  flow  through  the  open  loop 
system.  Closing  Left-Hand  Valve  by  turning 
knob  clockwise  closes  the  system  loop  and 
forces the fluid to pressurize grease cylinder.  

 

NOTE:

 The two valve system (Left and Right-

hand  Knobs)  must  be  used  in  opposition. 
When  one  valve  is  open,  the  other  must  be 
closed, and vice-versa.  

 

WARNING:

  Never  close  both  valves  at 

the  same  time  as  this  will  result  in  pressure 

Summary of Contents for K2269X

Page 1: ...enue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis...

Page 2: ......

Page 3: ...tured in conformance with the applicable standards set forth in this certification Specifications ASTM D1092 This unit is tested before it leaves the factory to ensure total functionality and complian...

Page 4: ......

Page 5: ...tion 5 4 1 Instrument Descriptions 5 4 2 Top Assembly Description 5 4 3 Control Box Descriptions 6 4 4 Gear Box and Motor Descriptions 7 4 5 Temperature Controller Descriptions 7 5 Operation 9 5 1 Ref...

Page 6: ...pport of your laboratory testing needs Our products are backed by our staff of technically knowledgeable trained specialists who are experienced in both petroleum products testing and instrument servi...

Page 7: ...t may exhibit potential hazards Any user must be familiarized with the possible dangers before use We also recommend consulting the Material Data and Safety Sheet MSDS on each chemical reagent for add...

Page 8: ...e unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your claim if requested When submitting...

Page 9: ...ar pump gears drive motor required to power the hydraulic system Refer to section 4 4 for detailed descriptions on this section of the apparatus 4 2 Top Assembly Description Figure 3 Instrument Descri...

Page 10: ...nect the grease cylinder to the hydraulic system This port is also used as the main connection point for the hydraulic system calibration by utilizing the Calibration Pipe Assembly See Figure 1 Item G...

Page 11: ...n See Figure 4 item 13 Variable Speed Motor is coupled to the speed reducer and is capable of operating at two speeds required to simulate flow rates attained by 40 tooth gear and 64 tooth gear as per...

Page 12: ...a certified calibrated measuring device to acquire the temperature Calculate the difference between the measuring device and the Process value displayed on the controller b Press the program key two t...

Page 13: ...ion instructions for the temperature controller NOTE Allow for the test chamber to cool and come to temperature equilibrium prior to turning on Drive Motor Recirculating Pump See Figure 4 Item 13 It m...

Page 14: ...imed 11 Once a steady flow or constant drip rate is observed the hydraulic system is primed and free of air bubbles 12 Using the relief valve at the right hand side of the calibration piping assembly...

Page 15: ...esting purposes If not attached ferrule will be in thermocouple packaging 3 Remove bottom cap from Grease Cylinder F 4 Invert grease cylinder and place Grease Cylinder Piston C inside Grease Cylinder...

Page 16: ...cylinder loading procedure is now complete Before attaching a capillary changing the flow of the hydraulic fluid and starting a test the sample grease must attain temperature equilibrium with the test...

Page 17: ...may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 6 1 Routine Maintenan...

Page 18: ...104 002 Fuse 25A Slo Blo 5X20 M M 220 240 013 Cartridge Heater 500W 240V 265 500 001 RTD Temperature Probe x 12 275 103 044 Temperature Controller 100 240V 288 230 018 Motor 208 230V 3 Phase 288 230 0...

Page 19: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 15 7 Wiring Diagrams 7 1 220 240V 50Hz Unit Wiring K22695...

Page 20: ...e the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the re...

Page 21: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 17 Notes...

Page 22: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 18 Notes...

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