Koehler K2269X Operation And Instruction Manual Download Page 14

K2269X Low Temperature Pressure Viscometer 

Operation and Instruction Manual 

 

K2269X-Manual

    

 

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10-

 

2. 

Connect  the  5000psi  maximum  pressure 
gauge  to  the  upper  connection  of  the 
Calibration  Piping  Assembly  using  the  quick 
connect coupling assembly. See 

Figure 9

 

NOTE:

  Each  of  the  four  pressure  gauges 

that  come  equipped  with  the  apparatus  are 
equipped  with  quick  connect  couplings  for  user 
friendly connection and disconnect.  

 

 

 

Figure 9. Pressure Gauge Quick Coupling 

 

3. 

Close  Right-Hand  Needle  Valve.  Refer  to 

Figure 3, Item 10

.  

 

4. 

Open  Left-Hand  Needle  Valve.  Refer  to 

Figure 3, Item 8

.  

 

5. 

Press  Gear  Switch 

(Figure  4,  Item  15)

  to 

simulate a 40-tooth flow rate.  

 

6. 

Turn  on  Drive  Motor  /  Circulating  Pump 
Switch.  Refer  to 

Figure  4,  Item  13

.  The 

hydraulic  oil  will  begin  circulating  through  the 
system.  

 
NOTE:

  During  operation  and  while  hydraulic  oil 

is  flowing  throughout  the  system  the  reservoir 
volume should be at least ¼ filled with oil.  

 

7. 

Wait for a period of at least 25-30 minutes for 
the  oil  to  completely  circulate  throughout  the 
system at the test temperature.  

 

8. 

Open  Right-Hand  Needle  Valve.  Refer  to 

Figure 3, Item 10

.  

 

9. 

Close  Left-Hand  Needle  Valve.  Refer  to 

Figure 3, Item 8

.  

 

10. 

Observe the hydraulic  oil flow  as  it drips  from 
the Calibration Piping Assembly exit port. See 

Figure 10, Item 26

.  

NOTE:

  It  is  recommended  to  place  a 

small  collection  beaker  or  towel  underneath 
the  exit  port  while  the  hydraulic  system  is 
being primed.  

 

11. 

Once  a  steady  flow  or  constant  drip  rate  is 
observed,  the  hydraulic  system  is  primed  and 
free of air bubbles.  

 

12. 

Using the relief valve at the right-hand side of 
the  calibration  piping  assembly 

(Figure  10, 

Item 25)

, turn counter-clockwise to completely 

open the valve. This allows the system to flow 
at atmospheric pressure and will serve as the 
reference  value  (100%  free  flow  delivery)  of 
the calibration curve vs. pressure, psi.  

 

13. 

 Place  a  60-mL  Saybolt  Receiving  Flask 

(Figure 10, Item 27)

 or other receiving device 

capable  of  collecting  60-mL  of  oil,  under  the 
exit port and start a timer.  

 

14. 

Determine  the  delivery  time  for  60-mL  of 
hydraulic oil to flow and calculate the flow rate 
in  cubic  centimeters  per  second  assuming  1 
mL equal to 1 cm

3

. Again, this calculated flow 

rate  is  the  100%  free  flow  delivery  value  on 
the calibration curve vs pressure.  

 

15. 

To  obtain  additional  points  for  the  curve 
perform 

the 

60-mL 

timing 

observation 

sequence  at  500,  1000,  1500  psi  and  at 
sufficient pressures above 1500 psi.  

 

16. 

Turn the relief valve clockwise to increase the 
pressure  to  500psi,  place  the  60-mL  flask 
under  the  exit  port  and  measure  the  delivery 
time for 60-mL of hydraulic oil to collect.  

 

17. 

Repeat  this  procedure  for  1000psi,  1500psi 
and  pressures  above  to  develop  a  sufficient 
calibration curve.  

 

18. 

Finally,  repeat  the  entire  procedure  for  the 
same  pressures  using  the  64-tooth  flow  rate 
by  pressing  the  Gear  Switch 

(Figure  4,  Item 

15)

.  

 

19. 

When  Calibration  Curve  is  determined  and 
sufficient  for  use,  open  the  Left-Hand  Needle 
Valve 

(Figure 3, Item 8)

 and close the Right-

Hand Needle Valve 

(Figure 3, Item 10)

 

Summary of Contents for K2269X

Page 1: ...enue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis...

Page 2: ......

Page 3: ...tured in conformance with the applicable standards set forth in this certification Specifications ASTM D1092 This unit is tested before it leaves the factory to ensure total functionality and complian...

Page 4: ......

Page 5: ...tion 5 4 1 Instrument Descriptions 5 4 2 Top Assembly Description 5 4 3 Control Box Descriptions 6 4 4 Gear Box and Motor Descriptions 7 4 5 Temperature Controller Descriptions 7 5 Operation 9 5 1 Ref...

Page 6: ...pport of your laboratory testing needs Our products are backed by our staff of technically knowledgeable trained specialists who are experienced in both petroleum products testing and instrument servi...

Page 7: ...t may exhibit potential hazards Any user must be familiarized with the possible dangers before use We also recommend consulting the Material Data and Safety Sheet MSDS on each chemical reagent for add...

Page 8: ...e unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your claim if requested When submitting...

Page 9: ...ar pump gears drive motor required to power the hydraulic system Refer to section 4 4 for detailed descriptions on this section of the apparatus 4 2 Top Assembly Description Figure 3 Instrument Descri...

Page 10: ...nect the grease cylinder to the hydraulic system This port is also used as the main connection point for the hydraulic system calibration by utilizing the Calibration Pipe Assembly See Figure 1 Item G...

Page 11: ...n See Figure 4 item 13 Variable Speed Motor is coupled to the speed reducer and is capable of operating at two speeds required to simulate flow rates attained by 40 tooth gear and 64 tooth gear as per...

Page 12: ...a certified calibrated measuring device to acquire the temperature Calculate the difference between the measuring device and the Process value displayed on the controller b Press the program key two t...

Page 13: ...ion instructions for the temperature controller NOTE Allow for the test chamber to cool and come to temperature equilibrium prior to turning on Drive Motor Recirculating Pump See Figure 4 Item 13 It m...

Page 14: ...imed 11 Once a steady flow or constant drip rate is observed the hydraulic system is primed and free of air bubbles 12 Using the relief valve at the right hand side of the calibration piping assembly...

Page 15: ...esting purposes If not attached ferrule will be in thermocouple packaging 3 Remove bottom cap from Grease Cylinder F 4 Invert grease cylinder and place Grease Cylinder Piston C inside Grease Cylinder...

Page 16: ...cylinder loading procedure is now complete Before attaching a capillary changing the flow of the hydraulic fluid and starting a test the sample grease must attain temperature equilibrium with the test...

Page 17: ...may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 6 1 Routine Maintenan...

Page 18: ...104 002 Fuse 25A Slo Blo 5X20 M M 220 240 013 Cartridge Heater 500W 240V 265 500 001 RTD Temperature Probe x 12 275 103 044 Temperature Controller 100 240V 288 230 018 Motor 208 230V 3 Phase 288 230 0...

Page 19: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 15 7 Wiring Diagrams 7 1 220 240V 50Hz Unit Wiring K22695...

Page 20: ...e the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the re...

Page 21: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 17 Notes...

Page 22: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 18 Notes...

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