Koehler K2269X Operation And Instruction Manual Download Page 8

K2269X Low Temperature Pressure Viscometer 

Operation and Instruction Manual 

 

K2269X-Manual

    

 

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3.2  Unpacking 

 

1. 

The  K2269X  Low  Temperature  Pressure 
Viscometer  will  ship  and  arrive  in  two  large 
packages: 

 

- Wooden Crate 
- Cardboard Box 
 

2. 

To  open  the  Wooden  Crate,  a  crowbar  or 
prybar and a hammer will be required. Use the 
crowbar  and  hammer  to  first  open  the  top  of 
the crate.  

 

3. 

Once the entire top piece is removed, observe 
inside the crate for the instruments orientation. 
Locate the front of the instrument and remove 
the  corresponding  front  panel  of  the  wooden 
crate.  

 

4. 

Once  the  top  and  front  panels  of  the  crate 
have  been  removed  it  will  be  easy  to  remove 
the 2x4 supports.  

 

5. 

Extract  the  instrument  from  the  crate.  The 
instrument  is  equipped  for  four  wheels  for 
ease of transportation to the work area.  

 

WARNING:

  Be  sure  two  or  more  individuals 

are  available  for  extracting  and  lifting  instrument 
from  box  to  cart  and  from  cart  to  bench. 
Individuals  must  lift  in  accordance  to  proper 
technique. See Figure below.  

 

 

 

6. 

Before opening the Cardboard Box, check the 
Shock  Watch  Label  on  the  Box  for  indication 
of rough handling and possible damage.  

 

7. 

Check  labeling  for  correct  orientation  of 
instrument. (e.g. This Side Up) 

 

8. 

Carefully  open  top  of  box  with  box  cutter  and 
remove packing foam.  

 

9. 

Ensure  that  all  parts  listed  on  the  packing  list 
are  present.  Inspect  the  unit  and  all 
accessories  for  damage.  If  any  damage  is 
found,  keep  all  packing  materials  and 

immediately  report  the  damage  to  the  carrier. 
We  will  assist  you  with  your  claim,  if 
requested.  When  submitting  a  claim  for 
shipping  damage,  request  that  the  carrier 
inspect the shipping container and equipment. 
Do not return goods to Koehler without written 
authorization.  

 

3.3  Setup 

 

Equipment  Placement.

  Transport  the  instrument 

to  a  work  area  with  sufficient  space  to  allow  for 
ease  of  operation  by  the  user.  This  unit  comes 
basically fully assembled, except for the assembly 
of  the  different  gauges,  pipe  assemblies, 
capillaries and grease cylinders.  
 

Environmental  Conditions: 

The  instrument 

environment  must  comply  with  the  following 
conditions for proper setup: 

 

  No / Low Dust 

 

  No direct sunlight 

 

  Not near heating or AC ventilation ducts 

 

  No Vibrations 

 

  Clearance from other instruments 

 

  Temperature Range: 5 to 40°C 

 

  Elevation to 2000 meters 

 

  Relative Humidity: < 80% 

 
Bath  Medium.

  Fill  the  refrigerated  test  chamber 

with 20 gallons (75 Liters) of Denatured Ethanol. 
 

Hydraulic  Oil. 

Fill  the  hydraulic  oil  reservoir 

(Figure  3,  item  7)  with  hydraulic  oil  to 
approximately ¾ of its entire volume.   

 
Power. 

Connect  the  line  cords  to  properly  fused 

and grounded receptacles with the correct voltage 
as  indicated  in  section  1.3  or  on  the  back  of  the 
unit.  
 

WARNING:

 

For  safety,  disconnect  the 

power  when  performing  any  maintenance  and/or 
cleaning.

 

Do 

NOT

  turn  the  power  on  unless  the 

bath  is  filled  with  the  proper  medium;  otherwise, 
damage  may  occur  to  the  unit  and  the  warranty 
will be void. 
 
 
 
 

Summary of Contents for K2269X

Page 1: ...enue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis...

Page 2: ......

Page 3: ...tured in conformance with the applicable standards set forth in this certification Specifications ASTM D1092 This unit is tested before it leaves the factory to ensure total functionality and complian...

Page 4: ......

Page 5: ...tion 5 4 1 Instrument Descriptions 5 4 2 Top Assembly Description 5 4 3 Control Box Descriptions 6 4 4 Gear Box and Motor Descriptions 7 4 5 Temperature Controller Descriptions 7 5 Operation 9 5 1 Ref...

Page 6: ...pport of your laboratory testing needs Our products are backed by our staff of technically knowledgeable trained specialists who are experienced in both petroleum products testing and instrument servi...

Page 7: ...t may exhibit potential hazards Any user must be familiarized with the possible dangers before use We also recommend consulting the Material Data and Safety Sheet MSDS on each chemical reagent for add...

Page 8: ...e unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your claim if requested When submitting...

Page 9: ...ar pump gears drive motor required to power the hydraulic system Refer to section 4 4 for detailed descriptions on this section of the apparatus 4 2 Top Assembly Description Figure 3 Instrument Descri...

Page 10: ...nect the grease cylinder to the hydraulic system This port is also used as the main connection point for the hydraulic system calibration by utilizing the Calibration Pipe Assembly See Figure 1 Item G...

Page 11: ...n See Figure 4 item 13 Variable Speed Motor is coupled to the speed reducer and is capable of operating at two speeds required to simulate flow rates attained by 40 tooth gear and 64 tooth gear as per...

Page 12: ...a certified calibrated measuring device to acquire the temperature Calculate the difference between the measuring device and the Process value displayed on the controller b Press the program key two t...

Page 13: ...ion instructions for the temperature controller NOTE Allow for the test chamber to cool and come to temperature equilibrium prior to turning on Drive Motor Recirculating Pump See Figure 4 Item 13 It m...

Page 14: ...imed 11 Once a steady flow or constant drip rate is observed the hydraulic system is primed and free of air bubbles 12 Using the relief valve at the right hand side of the calibration piping assembly...

Page 15: ...esting purposes If not attached ferrule will be in thermocouple packaging 3 Remove bottom cap from Grease Cylinder F 4 Invert grease cylinder and place Grease Cylinder Piston C inside Grease Cylinder...

Page 16: ...cylinder loading procedure is now complete Before attaching a capillary changing the flow of the hydraulic fluid and starting a test the sample grease must attain temperature equilibrium with the test...

Page 17: ...may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 6 1 Routine Maintenan...

Page 18: ...104 002 Fuse 25A Slo Blo 5X20 M M 220 240 013 Cartridge Heater 500W 240V 265 500 001 RTD Temperature Probe x 12 275 103 044 Temperature Controller 100 240V 288 230 018 Motor 208 230V 3 Phase 288 230 0...

Page 19: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 15 7 Wiring Diagrams 7 1 220 240V 50Hz Unit Wiring K22695...

Page 20: ...e the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the re...

Page 21: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 17 Notes...

Page 22: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 18 Notes...

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