Koehler K2269X Operation And Instruction Manual Download Page 13

K2269X Low Temperature Pressure Viscometer 

Operation and Instruction Manual 

 

K2269X-Manual

    

 

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5  Operation 

 

5.1  Refrigerated Test Chamber  

 

Remove the Chamber lid 

(Figure 3, Item 9)

 and 

fill  the  test  chamber  with  Dry  Denatured  Ethanol 
as  specified  in  section  1.3.  Fill  the  bath  with  the 
medium 

to within about 1” (2.54cm) from the top of 

the  grease  cylinder  sleeve.  Approximately  20 
Gallons or 75.71 Liters will be required. Additional 
medium  may  need  to  be  added  as  fluid  is  cooled 
to appropriate test temperature.  

 

NOTE:

  Do  not  attempt  moving  the  bath 

when filled with fluid medium. Drain all fluid before 
moving  or  relocating  the  instrument.  Sudden 
starting and stopping could result in cold bath fluid 
being forcefully ejected from the bath. 
 

5.2  Power  

 

Press on the compressor switch, See 

Figure 4, 

Item  12

.  This  turns  on  the  refrigeration  system  of 

the instrument.  

 

WARNING:

 

Do 

NOT

 turn the compressor on 

unless  the  bath  is  filled  with  the  proper  medium; 
otherwise,  damage  may  occur  to  the  unit  and  the 
warranty would be void.

 

 

Set Chamber Temperature Controller 

(Figure 4, 

Item  16)

  to  desired  testing  temperature.  The 

scope  of  ASTM  D1092  covers  a  testing  range 
down  to  -54°C.  Refer  to  section  4.5  for  detailed 
operation 

instructions 

for 

the 

temperature 

controller.  

 

NOTE:

  Allow  for  the  test chamber  to cool 

and  come  to  temperature  equilibrium  prior  to 
turning  on  Drive  Motor  / Recirculating Pump 

(See 

Figure  4,  Item  13)

.  It  may  take  approximately  8 

hours  for  temperature  equilibrium  at  -54°C  and 
having  the  gear  pump  and  operating  during  this 
time  will  only  cause  unnecessary  wear  to  its 
components.  

 
 
 
 
 
 

5.3  Calibrate Hydraulic System 

 

Prior  to  calibrating  the  hydraulic  system,  check 

and confirm that the hydraulic oil reservoir is filled 
with  hydraulic  oil  at  least  ¾  of  its  entire  volume. 
The  hydraulic  oil  in  the  reservoir  will  come  to 
temperature 

equilibrium 

with 

the 

chamber 

temperature during the cooling period.  

 
If  the  reservoir  is  not  filled  with  hydraulic  oil,  fill 

the  reservoir  with  the  appropriate  amount  of  oil 
(3/4 of the reservoir cylinder volume) and allow for 
sufficient  time  for  the  oil  to  come  to  equilibrium 
with the chamber temperature.  

 
After the test chamber medium and hydraulic oil 

has  obtained  equilibrium  at  the  desired  test 
temperature,  the  hydraulic  system  must  be 
calibrated at that temperature.  
 

1. 

To calibrate the hydraulic system, first connect 
the  Calibration  Piping  Assembly 

(Figure  1, 

Item  G)

  to  the  Hydraulic  System  Connection 

Port 

(Figure  3,  Item  11)

  using  the  quick 

connect  coupling.  Refer  to  Figures  7  and  8 
below.  

 

 

 

Figure 7. Hydraulic System Connection Port 

 

 

 

Figure 8. Calibration Pipe Quick Coupling 

 

Summary of Contents for K2269X

Page 1: ...enue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis...

Page 2: ......

Page 3: ...tured in conformance with the applicable standards set forth in this certification Specifications ASTM D1092 This unit is tested before it leaves the factory to ensure total functionality and complian...

Page 4: ......

Page 5: ...tion 5 4 1 Instrument Descriptions 5 4 2 Top Assembly Description 5 4 3 Control Box Descriptions 6 4 4 Gear Box and Motor Descriptions 7 4 5 Temperature Controller Descriptions 7 5 Operation 9 5 1 Ref...

Page 6: ...pport of your laboratory testing needs Our products are backed by our staff of technically knowledgeable trained specialists who are experienced in both petroleum products testing and instrument servi...

Page 7: ...t may exhibit potential hazards Any user must be familiarized with the possible dangers before use We also recommend consulting the Material Data and Safety Sheet MSDS on each chemical reagent for add...

Page 8: ...e unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your claim if requested When submitting...

Page 9: ...ar pump gears drive motor required to power the hydraulic system Refer to section 4 4 for detailed descriptions on this section of the apparatus 4 2 Top Assembly Description Figure 3 Instrument Descri...

Page 10: ...nect the grease cylinder to the hydraulic system This port is also used as the main connection point for the hydraulic system calibration by utilizing the Calibration Pipe Assembly See Figure 1 Item G...

Page 11: ...n See Figure 4 item 13 Variable Speed Motor is coupled to the speed reducer and is capable of operating at two speeds required to simulate flow rates attained by 40 tooth gear and 64 tooth gear as per...

Page 12: ...a certified calibrated measuring device to acquire the temperature Calculate the difference between the measuring device and the Process value displayed on the controller b Press the program key two t...

Page 13: ...ion instructions for the temperature controller NOTE Allow for the test chamber to cool and come to temperature equilibrium prior to turning on Drive Motor Recirculating Pump See Figure 4 Item 13 It m...

Page 14: ...imed 11 Once a steady flow or constant drip rate is observed the hydraulic system is primed and free of air bubbles 12 Using the relief valve at the right hand side of the calibration piping assembly...

Page 15: ...esting purposes If not attached ferrule will be in thermocouple packaging 3 Remove bottom cap from Grease Cylinder F 4 Invert grease cylinder and place Grease Cylinder Piston C inside Grease Cylinder...

Page 16: ...cylinder loading procedure is now complete Before attaching a capillary changing the flow of the hydraulic fluid and starting a test the sample grease must attain temperature equilibrium with the test...

Page 17: ...may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 6 1 Routine Maintenan...

Page 18: ...104 002 Fuse 25A Slo Blo 5X20 M M 220 240 013 Cartridge Heater 500W 240V 265 500 001 RTD Temperature Probe x 12 275 103 044 Temperature Controller 100 240V 288 230 018 Motor 208 230V 3 Phase 288 230 0...

Page 19: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 15 7 Wiring Diagrams 7 1 220 240V 50Hz Unit Wiring K22695...

Page 20: ...e the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the re...

Page 21: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 17 Notes...

Page 22: ...K2269X Low Temperature Pressure Viscometer Operation and Instruction Manual K2269X Manual 18 Notes...

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