background image

Low Temperature Torque Apparatus  

Operation and Instruction Manual 

 

K18854,55,64,65-Manual

    

 

-

15-

 

 
For ASTM D1478: 
 

Attach  one  end  of  a  connecting  cord  of 
suitable  length  to  the  test  rig  as  indicated 
in  ASTM  D1478  and  the  other  end  to  the 
hook  on  the  load  cell rod  in  the  chamber. 
Use the DRIVE Switch to position the test 
rig  and  take  slack  out  of  the  cord, 
observing  the  precautions  in  ASTM 
D1478.  

 

For ASTM D4693: 
 

 

 

Using the DRIVE Switch, rotate the test rig  
so  that  the  torque  arm  is  positioned 
slightly  (not  more  than  3mm)  above  the 
load  cell  contact  but  not  touching.  Do  not 
position  the  torque  arm  by  rotating  it 
relative to the hub.  
 

4.  Cold-Soak the Test Rig: 

 

a) 

Replace  the  plexiglass  vapor  barrier  and 

close the cover.  

b) 

Allow  the  cold  chamber  to  recool  to  the 

test temperature.  

c) 

Cold-soak  the  test  rig  in  accordance  with 

the applicable specification: 
 
 

ASTM D1478 

– 3 hours 

 

ASTM D4693 

– 5 hours 

 

5.  Start the Torque Determination: 

 

At  the  end  of  the  cold-soak  period,  start  the 
torque determination as follows: 
 

a)

  Measure  and  record  the  temperature  of 

the test rig (ASTM D4693).  

b)

  Turn the DRIVE Switch to the ON position 

and  allow  the  unit  to  operate  for  the  required 
test  duration.  Make  the  necessary  torque 
observations as per the test method standard.  
 

6.  Remove the Test Rig: 

 

When  the  test  is  completed,  shut  down  the 
drive  unit  and  remove  the  test  rig.  Clean 
immediately  or  place  in  an  oven  at  70°C  to 
preclude  rusting  (ASTM  D4693).  Refer  to  the 
applicable 

test 

method 

standard 

for 

information  on  cleaning  and  storage  of 
bearings and test rigs.  

 
 

 

7.  Dry the Test Chamber: 

 

After  testing  has  been  completed  and  the 
refrigeration system shuts down, allow the test 
chamber to return to room temperature before 
wiping  it  dry  with  a  clean  cloth.  This  will 
minimize  frosting  of  the  chamber  and  the 
cooling coils during the next usage.  

 

5.3  Calibration Procedure 

 

There are two procedures for calibrating the strain 
gauges  and  load  cells.  Calibration  Method  “A” 
uses  an  electronic  resistance  standard  to  insure 
proper  calibration  of  the  torque  measuring 
instrument.  This  is  the  primary  procedure  for 
calibrating

.  Procedure  “B”  conforms  to  ASTM 

D4693  and  should  be  used  only  as  a  secondary 
check after calibration by Method “A”.  

 

NOTE

Calibration  Procedure  “A”  is 

performed at the manufacturer’s facility and should 
be  performed  on  an  annual  basis  thereafter. 
Calibration  procedure  “B”  can  be  performed  for 
verification purposes.  
 

Load Cell Calibration Method “A”: 

 

1. 

Remove the access panel on the right side of 
the  torque  cabinet.  This  will  allow  access  to 
the  rear  of  the  strain  gauge  meters.  Remove 
the  plastic  cover  on  the  front  of  strain  gauge 
indicator  by  placing  the  tip  of  a  jeweler’s 
screwdriver  under  the  bottom  center  of  the 
bezel and lifting. 

 

 
2. 

Turn  on  the  power  to  the  cabinet  and  permit 
the  displays  to  stabilize.  On  the  left  side  of 
each meter are two set screws. The top one is 
the zero adjust and the bottom one is the span 
adjustment. Using a jeweler’s screwdriver, set 
the  meters  to  read  zero  using  the  zeroing 
adjustment. 

 

 
3. 

Turn off the main power and connect the 60K 
Ohm resistor supplied with the load cell to the 
following materials: 
 
Calibration  for  the  right-side  (ASTM  D4693) 
Test Rig: 
 
One  end  of  the  resistor  is  inserted  into 
Terminal  4  (black  wire)  and  the  other  end  is 
inserted into Terminal 6 (green wire).  

Summary of Contents for K18854

Page 1: ...mia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumen...

Page 2: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 1...

Page 3: ...rque Apparatus was manufactured in conformance with the applicable standards set forth in this certification Specifications ASTM D1478 ASTM D4693 ASTM D4950 FTM 791 334 This unit is tested before it l...

Page 4: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 3...

Page 5: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 4...

Page 6: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 5...

Page 7: ...information on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Repo...

Page 8: ...ely collected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is gr...

Page 9: ...1 3 3 Setup 11 4 Descriptions 12 4 1 Instrument Controls 12 4 2 Temperature Controller Operation 12 5 Operation 14 5 1 Preparation for Operation 14 5 2 Operating Instructions 14 5 3 Calibration Proced...

Page 10: ...g needs Our products are backed by our staff of technically knowledgeable trained specialists who are experienced in both petroleum products testing and instrument service to better understand your re...

Page 11: ...instructions for preparing the equipment assume that the user is aware of the contents of this document which lists the warranty conditions and important precautions 3 1 Packing List Low Temperature T...

Page 12: ...medium otherwise damage may occur to the unit and the warranty will be void It is strongly suggested that a voltage stabilizer be used to prevent voltage variability The unstable voltage may cause dam...

Page 13: ...TM D4693 Test Rig Right side meter Over torque cut off feature The torque meter is equipped with an automatic cut off that interrupts power to the drive motor when measured torque exceeds a programmed...

Page 14: ...g device and the Process value displayed on the controller b Press the program key two times until PCt is displayed in the lower green LED display Press the DOWN key CAL will display on the lower gree...

Page 15: ...followed by the outer compression plate with the shoulder facing the hub Slip on the washer and thread on the nut but do not tighten 6 Carefully mount the test assembly in a vertical position in a vi...

Page 16: ...st Chamber After testing has been completed and the refrigeration system shuts down allow the test chamber to return to room temperature before wiping it dry with a clean cloth This will minimize fros...

Page 17: ...rod and slip on the weight marked 1 The strain gauge should display 11 lbs Each additional weight should register an additional 11 lbs Adjust the span screw to make any correction NOTE Handle weights...

Page 18: ...a suitable solvent and air dry Do not permit wet rigs to sit out as the components will corrode Wipe down the exterior of the cabinet using a soft cloth sprayed with household cleaner Over the course...

Page 19: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 18 8 Wiring Diagrams 8 1 K18864 Unit Wiring 220 240V 60Hz...

Page 20: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 19 8 2 K18865 Unit Wiring 220 240V 60Hz...

Page 21: ...turn of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or...

Page 22: ...Low Temperature Torque Apparatus Operation and Instruction Manual K18854 55 64 65 Manual 21 Notes...

Reviews: