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Headquarters: 20531 Crescent Bay Drive, Lake Forest, CA 92630 U.S.A. (949) 595-4800 

Atlanta Branch: 8111 Technology Dr. NE Covington, GA 30014 USA TEL: 770-787-9400 

Toronto Branch: 2880 Argentia Road, Unit 6 Mississauga, Ontario L5N 7X8 Canada TEL: 905-542-2333 

London Branch: #15 Brunel Centre Newton Road, Crawley West Sussex UK RH10 9TU TEL: 44-1293-615570 

Sydney Branch: Unit 28, 317-321 Woodpark Rd., Smithfield NSW Australia 2164 TEL: 61-29-725-2588 

Amsterdam Branch: Marssteden 68 7547 TD Enschede The Netherlands TEL: 31-53-428-58-00 

Spain Branch: Port Ginesta, Local 210 08860 Sitges Barcelona Spain TEL: 34-936-342-130 

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Three Door Configuration 

INSTRUCTION MANUAL 

                   and 

PARTS MANUAL 

CONTENTS       

INSTRUCTION MANUAL

 

INTRODUCTION                        Page 1 
INSTALLATION                          Page 1 
INITIAL OPERATION                 Page 2 
TIME SETTINGS                         Page 3 
JUMPER SETTINGS                   Page 4 
CIRCUIT BOARD BUTTONS    Page 4 
NORMAL OPERATION              Page 4 
DOOR CONVERSION                Page 5 
SCRAP TRAP CONVERSION    Page 7 
MAINTENANCE SCHEDULE    Page 8 
TROUBLESHOOTING                Page 9 
ELECTRICAL DIAGRAM           Page 10 
WARRANTY                               Page 11 

PARTS MANUAL

              Page 12 

ELECTRICAL BOX                     Page 13 
PLUMBING                                 Page 14 
WRAPPER                                   Page 15 
PAN                                               Page 16 
PUMP                                            Page 17 
STAND                                          Page 18 
ACCESSORY KIT                       Page 19 

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 (11/10/01) Revision F, EO 4109  Part No. 9641606 

Summary of Contents for KLE175GT

Page 1: ... TEL 31 53 428 58 00 Spain Branch Port Ginesta Local 210 08860 Sitges Barcelona Spain TEL 34 936 342 130 7 Three Door Configuration INSTRUCTION MANUAL and PARTS MANUAL CONTENTS INSTRUCTION MANUAL INTRODUCTION Page 1 INSTALLATION Page 1 INITIAL OPERATION Page 2 TIME SETTINGS Page 3 JUMPER SETTINGS Page 4 CIRCUIT BOARD BUTTONS Page 4 NORMAL OPERATION Page 4 DOOR CONVERSION Page 5 SCRAP TRAP CONVERSI...

Page 2: ...washer starts when the doors are closed The dishwasher includes a three product chemical dispenser located on top of the dish washer which dispenses liquid detergent rinse product and a chemical sanitizer suitable for low temperature recommended 140 deg F applications Options and additional features are also available Contact your near est Knight representative for more details INSTALLATION Cautio...

Page 3: ...ustments will need to be done by authorized personnel only 1 second wash pump motor turns on 3 seconds detergent pump runs for adjusted period of time 45 seconds drain opens and machine drains for 15 seconds Adjustable 48 to 60 seconds fresh water valve opens and rinses inside of dishwasher drain is still open 60 seconds drain closes and fill remains open for period of time to fill dish machine 70...

Page 4: ...p flow is ap proximately 1 3 ml sec Fill Start at time 48 to 59 seconds 0 11 seconds fill start is activated during the fixed drain cycle 45 to 60 seconds at the 7 o clock setting time is 0 and will start fill at 48 seconds in cycle At the 5 o clock setting time is 11 seconds and will start fill at 59 seconds in cycle Fill start is set according to water pressure and the required time to rinse deb...

Page 5: ...ring run time of pump in wash cycle This feature eliminates opening the control box lid to prime pumps using push button prime switches CIRCUIT BOARD PUSH BUTTONS Circuit board control done by authorized personnel only Detergent Push Button Activities detergent pump if the main power switch is ON Sanitizer Push Button Same as detergent Rinse Push Button Same as detergent NORMAL OPERATION 1 Manuall...

Page 6: ...er Remove one knockout directly below bumper on right side door Page No 5 11 01 Revision F EO 4109 Part No 9641606 6 4 2 6 2 9 INLINE OR CORNER DOOR CONVERSION Conversion from inline to corner can be done by changing the location of the tray stop on the tray rails and install ing door conversion bracket and screws in the accessory kit Two 7 16 wrenches will be needed to make the con version Conver...

Page 7: ...ide door IMPORTANT CAUTION The door handle is spring loaded and will rise to open position when handle link is disconnected from the door Page No 6 6 After right and front doors are attached together all three doors will rise when handle is lifted disconnect left side door link at han dle location to disconnect this door from handle assembly Reinstall nut bolt assembly in handle for future use No ...

Page 8: ...ng bolts securing the scrap trap box and slide box towards wash pump motor lift drain lifting arm and slide through slit in box Remount box as shown use care not to force box under drain ball lifting arm it does not have to be forced Use mounting bolts to secure box as shown Machine Front Bolt Bolt SCRAP TRAP CONVERSION 11 01 Revision F EO 4109 Part No 9641606 ...

Page 9: ...tergent Do not press wedge drain ball into drain seat Set drain ball in place clean spray arms once a day or as needed remove end caps and dislodge any debris in spray jets with tooth pick or other pointed object Flush length of spray arm with water Wipe down outside of machine and tabling once a day or as needed use damp wash cloth and a detergent Delime inside of machine as required use a delime...

Page 10: ...squeeze tube Replace chemical pump motor Product container empty Leaky noisy vacuum breaker Water pressure too low Water pressure too high Clean screen see maintenance schedule Adjust fill pressure see installation Reduced wash results Worn spray arm bearing Washer not level Tray rails damaged Replace bearing Level with bullet feet see installation Replace tray rails Dish washer will not fresh wat...

Page 11: ...Page No 10 11 01 Revision F EO 4109 Part No 9641606 ...

Page 12: ...nt parts pur chased by Knight are limited to warranty by the manufacturer Warranty applies only to the replacement or re pair of such parts when returned to factory with a Knight Return Authorization KRA number freight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and synthetic rubber parts such as O rings diaphragms squeeze tubing and gaske...

Page 13: ...ELECTRICAL BOX PAGE 13 WRAPPER PAGE 15 PAN PAGE 16 STAND PAGE 18 PLUMBING PAGE 14 PARTS MANUAL PUMP PAGE 17 ACCESSORY KIT PAGE 19 Page No 12 11 01 Revision F EO 4109 Part No 9641606 ...

Page 14: ...1 1 4 LONG 1 13 0200500 BARRIER 3 POSITION 1 14 9600498 LABEL L1 GND NET 1 15 2000575 TRANSFORMER TR 3040 1 16 9601975 TEMPERATURE GAGE 1 17 9640356 WELD ASSEMBLY CONTROL BOX KLE 175 AND 150GT NO COVER 1 18 9640327 A REED SWITCH WITH MAGNET 240 VOLT 96403273 A 1 19 7018096 SQUEEZE TUBE T 53 T NO PROOF OF FLOW 3 20 7503453 3 LOBE ROLLER ASSEMBLY BLUE 3 21 7502312 FACE PLATE CLEAR 3 22 7501311 PUMP ...

Page 15: ...LVE 1 2 FPT 240 VOLT 9600551 3D 1 8 7120102 VACUUM BREAKER 1 2 FPT 1 9 9600022 BRAIDED HOSE ASSEMBLY S S 48 LONG 1 10 9600435 ELL 1 2 MPT X 1 2 COMP 1 11 9600358 TEE 1 2 MPT 1 12 9600359 CAP 1 2 NPT 1 13 9501554 BUSHING 3 4 X 1 2 NPT 1 9641907 DIAPHRAGM REPAIR KIT ASCO VALVE 7120102 1 1 2 VAC BREAKER REPAIR KIT Page No 14 Plumbing Part No 9640524 120VAC 60Hz Part No 9640524 03 240VAC 50Hz 1 4 3 5 ...

Page 16: ...T WASHER 1 4 S S 12 11 9600819 SPACER BUSHING 1 4 LONG S S 2 12 9600843 DOOR PIVOT 2 13 9600641 BOLT HEX HEAD S S 1 4 20 X 1 1 4 LONG 8 14 9640903 DOOR STOP NEOPRENE 75 LONG 6 15 9641310 HANDLE PIVOT 2 16 9641309 LINK HANDLE TO DOOR 2 17 9600465 22 DOOR STRIPS 22 LONG 6 18 9600609 DOOR GUIDES S S 6 19 9640413 DOOR right front left 3 20 9640203 WRAPPER WELD ASSEMBLY 1 21 9640204 WRAPPER UPRIGHTS ri...

Page 17: ...MP INTAKE 1 12 9641515 DRAIN BALL ASSEMBLY 1 13 9640550 9640551 7036070 45 DEG CHEMICAL INJEC ELBOW 3 4 NPT NUT GASKET EPDM 1 1 2 14 9660105 PAN WELD ASSEMBLY 1 15 9600444 1 DRAIN SOLENOID 120 V 60Hz 240 VOLT 9600454 1 16 9640944 A and 9640944 B CARRIAGE BOLT AND NUT 10 24 X 1 2 3 17 1900616 8 32 X 5 8 SCREW NUT 1400461 QTY 1 1 18 9641516 DRAIN LIFTING ARM GUIDE 1 19 9600641 BOLT 1 4 20 X 1 1 4 LN...

Page 18: ... 3 4 LONG 4 5 9600748 O RING FOR PUMP ASSEMBLY 1 6 9600745 PUMP SEAL KIT 1 7 9661202 OPEN IMPELLER 1 8 9600750 PUMP COVER 1 9 0200253 BOLT HEX HEAD SS 3 8 16 X 1 LONG 4 10 9600478 PET COCK 1 4 MPT 1 11 9640520 PUMP INTAKE TUBE 1 1 2 MPT 1 12 9601605 PUMP DISCHARGE NIPPLE 1 MPT 1 13 9640525 PUMP INTAKE TUBE 1 5 RVT 5 5 CUT 1 14 9601620 D PUMP DISCHARGE TUBE 1 25 RVT 3 5 CUT 1 15 9600158 WORM GEAR C...

Page 19: ...00423 1 4 20 X 1 2 BOLT NUT 1400462 1 4 20 QTY 6 16 3 9640802 STAND BASE 6 4 9600756 5 16 18 X 3 4 BOLT WASHER 9600460 NUT 9600889 2 5 9641405 SCRAP TRAP ASSEMBLY 1 6 9641408 SCRAP TRAY ASSEMBLY 1 Stand Parts Page No 18 3 5 6 1 2 4 11 01 Revision F EO 4109 Part No 9641606 ...

Page 20: ...182 PICK UP TUBE 18 X 1 4 3 5 7028109 TUBING 1 4 O D CLEAR 20 LONG 1 6 9600721 TUBING 1 4 O D RED 20 LONG 2 7 9600722 TUBING 1 4 O D BLUE 20 LONG 1 8 9600431 0300121 NO PART No THUMB SCREW 5 16 18 CABLE TIES CONTROL BOX KEYS 3 6 2 9 1400462 9600423 Nuts 1 4 20 with nylock NOTE qty 8 may already be attached to Bolt 1 4 20 x 1 2 long stand backwards and loose 16 16 10 9600215 SPRAY ARM ASSEMBLIES 2 ...

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