Section 8
High Pressure Water System
20425618
5-2005/Rev 0
8-19
Figure 8-11: Low Pressure Inlet Check Valve
3.
Inspect both faces on the inlet poppet valve. The poppet valve can be installed with either
face toward the sealing head. If one face is worn, but the opposite is not, the poppet can
be reversed, placing the best surface toward the sealing head. If both faces are worn, the
poppet valve must be replaced.
4.
Assemble the spring and the inlet poppet valve on the poppet retainer. Apply a small
amount of Loctite 222 to the poppet retainer threads only.
Do not
get any Loctite on the
poppet or any other surfaces on the inlet check valve.
5.
Use the flat blade screwdriver to tighten the poppet retainer. Tighten the poppet retainer
to the torque specifications in Table 8-1.
6.
Inspect the assembled unit to ensure:
•
The poppet moves freely
•
The spring is fully guided on the poppet retainer
•
The spring end is 90 degrees from the screwdriver slot on the retainer
•
The poppet retainer is seated against the sealing head
Sealing Head Maintenance
The sealing head should be inspected for scratches, excessive sealing damage or erosion marking
on the cone ring contact surface, and on the inlet poppet valve contact surface. If defects are
detected, the surfaces must be refinished. The sealing head can be returned to KMT Waterjet for
refinishing.
1.
Clean the 45-degree surface on the cone ring with 600-grit wet/dry sandpaper, using a
radial motion. It will not be possible to fully remove the main sealing marks.
2.
Inspect the inlet poppet valve sealing surface for pits, scratches or jetting erosion. If
necessary, refinish the surface.
Place a piece of 1/4-1/2” thick plate glass, not window glass, on a sturdy table to provide
an absolutely flat surface. Place a piece of 400-grit wet/dry sandpaper on the glass. Use
even, deliberate strokes, rotating the sealing head approximately 10-15 degrees after each
Summary of Contents for STREAMLINE S30
Page 1: ...MANUAL 20425545 R01 STREAMLINE S30 WATERJET INTENSIFIER OPERATION AND MAINTENANCE MANUAL ...
Page 66: ...Section 7 Electrical System 20425610 5 2005 Rev 0 7 2 Figure 7 1 Sensors and Solenoids ...
Page 139: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 9 Figure 11 2 Intensifier Assembly ...
Page 143: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 13 Figure 11 5 Hydraulic Piston Assembly ...
Page 145: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 15 Figure 11 6 High Pressure Piping ...
Page 147: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 17 Figure 11 7 Hydraulic Power Package ...
Page 149: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 19 Figure 11 8 Motor Pump Assembly ...
Page 151: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 21 Figure 11 9 Hydraulic Manifold Assembly ...
Page 153: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 23 Figure 11 10 Hydraulic Hose Connections ...
Page 155: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 25 Figure 11 11 Reservoir Assembly ...
Page 157: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 27 Figure 11 12 Bulkhead Pipe Assembly ...
Page 159: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 29 Figure 11 13 Electrical Assembly ...
Page 163: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 33 Figure 11 15 Junction Box Configuration ...
Page 165: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 35 Figure 11 16 Electrical Interface ...
Page 167: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 37 Figure 11 17 Dump Valve Kit ...
Page 173: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 43 Figure 11 20 Low Pressure Water Filter ...
Page 175: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 45 Figure 11 21 Proportional Pressure Control ...
Page 179: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 49 Figure 11 23 Intensifier Assembly ...
Page 181: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 51 Figure 11 24 High Pressure Piping ...
Page 183: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 53 Figure 11 25 Hydraulic Power Package ...
Page 185: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 55 Figure 11 26 Motor Pump Assembly ...
Page 187: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 57 Figure 11 27 Hydraulic Manifold Assembly ...
Page 189: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 59 Figure 11 28 Hydraulic Hose Connections ...
Page 191: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 61 Figure 11 29 Reservoir Assembly ...
Page 193: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 63 Figure 11 30 Electrical Assembly ...
Page 195: ...Section 11 Parts List 20425652 5 2005 Rev 0 11 65 Figure 11 31 Control Box Configuration ...
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