KMC Controls 68 Series Operator'S Manual Download Page 8

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All safety and operating procedures reviewed

All hardware checked for tightness

Field adjustment procedures reviewed

Lubrication information reviewed

Machine fully lubricated

Hitch connection to implement information reviewed

Warranty information reviewed

RE-OPERATIONAL CHECKLIST:

FINAL ASSEMBLY ADJUSTMENTS AND

PRE-DELIVERY CHECK LIST

1. Check to make sure each ripper shank is located on desired row spacing and that all mounting bolts

are torqued properly.

2. Be sure jackstands are mounted securely with the bottom of the rear jackstands angled rearward.

3. Check alignment and spacing of each pair of disc gangs (see pages 14-44 for layout dimensions)

and are position same distance from row.

4. Make certain that disc gangs are set in same hole angle.

5. Make sure the safety reflectors are mounted correctly and located as near the ends of the tool bar as

possible.

6. If row markers are used, check to make sure they are assembled correctly (left marker on left end of

tool bar, right marker on right end of tool bar) and working freely.

7. If lift assist wheels are used, check to make sure they are assembled and mounted correctly with the

proper hydraulic connections.

8. Check toolbar gauge wheel and bedder gauge wheels, and lift assist wheel tires for proper air infla-

tion, and grease all grease fittings.

9. Double check all nuts and bolts for proper torque.

10. Store your Operator’s Manual in a safe and dry environment.

This manual must be delivered to

the customer with the machine.

Summary of Contents for 68 Series

Page 1: ...THIS MANUAL TO ACCOMPANY MACHINE PART NO 68 OM 01 PRINTING DATE MAY 2016 OPERATOR S MANUAL 68 SERIES RIGID AND STACK FOLD TOOL BARS ...

Page 2: ...acturer are warranted only to the extent of their individual manufacturer warranty and KMC is not warranting any of said items All warranty claims must be made through a KMC licensed dealer and a warranty form request must be submitted to KMC within 30 days of failure or the warranty provision shall be unenforceable against KMC No agent or person has authority to change or add to this warranty as ...

Page 3: ... 13 Overhead Layouts Rigid Models 4 Row 14 18 6 Row 19 22 8 Row 23 25 Stack Fold Models 8 Row 26 35 12 Row 36 42 16 Row 44 45 Ripper Tool Options Reset on the Go Shank 46 Toggle Trip Shank 46 Toolbar Linkages Bolting Setup 47 Disc Gang Options Double Disc 47 Single Disc 48 Disc Scraper Kit 48 Bedder Door Options Bedder Door Assembly 49 Bedder Door Shaper 50 Double Bedder Door Setups 50 51 Triple B...

Page 4: ...ip Shank 64 Trip Pressure Adjustment 64 Depth of Penetration Setting Operating Depth 65 Toolbar Gauge Wheel Adjustment 66 Press Wheel Adjustment 67 Row Spacing Setups for Disc Gangs 67 Ripper Bedder Tracking Adjustments 68 69 Start up 70 MAINTANENCE Service Schedule 71 Lubrication Points Reset on the go Lubrication Points 72 Toggle Trip Lubrication Points 73 Tool Bar Linkage 73 Gauge Wheel Lubrica...

Page 5: ...00 Series Ripper Bedder has been carefully designed and manufactured to give years of dependable service In order to operate it efficiently and maintain if properly please read the instructions within this manual thoroughly Some components of this machine are labeled left or right The notations are determined by standing behind the implement and facing the direction of forward travel After reading...

Page 6: ...68 06 38 T 68 06 40 T 68 08 30 T MODELS COVERED IN THIS OWNER S MANUAL MODEL NUMBERS 68 04 36 R 68 04 38 R 68 04 40 R 68 04 46 R 68 04 48 R 68 06 30 R 68 06 36 R 68 06 38 R 68 06 40 R 68 08 30 R Rigid Model Ripper Bedders W Reset On The Go Shanks Rigid Model Ripper Bedders W Toggle Trip Shanks ...

Page 7: ... R 68 12 36 R 68 12 38 R 68 12 40 R 68 16 30 R MODEL NUMBERS 68 08 36 T 68 08 38 T 68 08 40 T 68 08 46 T 68 08 48 T 68 12 30 T 68 12 36 T 68 12 38 T 68 12 40 T 68 16 30 T Stack Fold Model Ripper Bedders W Reset On The Go Shanks Stack Fold Model Ripper Bedders W Toggle Trip Shanks ...

Page 8: ...yout dimensions and are position same distance from row 4 Make certain that disc gangs are set in same hole angle 5 Make sure the safety reflectors are mounted correctly and located as near the ends of the tool bar as possible 6 If row markers are used check to make sure they are assembled correctly left marker on left end of tool bar right marker on right end of tool bar and working freely 7 If l...

Page 9: ...sult in death or serious injury This symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices This symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices REMEMBER THINK SAFETY SYMBOL ...

Page 10: ...ETY DECALS The Safety decals that follow are associated with the implement covered in this owner s manual They should be reviewed and associated with where they are applicable on the implement being covered ...

Page 11: ...under KMC warranty It is a cost to be paid for by the retail customer Any arrangement whereby the dealer agrees to absorb all or part of this cost is strictly between the dealer and the re tail customer SAFETY PROCEDURES Safety and performance are the primary objectives of the designers of KMC equipment Safety features have been incorporated into this machine where possible and warnings given in o...

Page 12: ...s to stop completely before cleaning working or adjusting on machine Even when the tractor is stationary you should make sure it is properly secured and made safe by following the Safe Stop procedure 1 Handbrake Footbrake on 2 Controls in neutral park 3 Engine off 4 Key out 11 Keep hands feet and clothing away from moving parts 12 Make sure everyone is clear of machine before starting tractor or o...

Page 13: ...ill be reviewed later in this section For your convenience please see the Overhead Layouts portion at the end of this section to ensure proper positioning for the size and configuration of your KMC Ripper Bedder RIGID RIPPER BEDDER W RESET ON THE GO RIGID RIPPER BEDDER W TOGGLE TRIP STACK FOLD RIPPER BEDDER W RESET ON THE GO STACK FOLD RIPPER BEDDER W TOGGLE TRIP ...

Page 14: ...HAT HAVE COME ASSEMBLED WITH IT OR PROPERLY SECURE THE UNIT WITH ANY HOISTING DE VICES BEFORE ATTEMPTING ANY FURTHER SET UP OF THIS PRODUCT ANY HOISTING DEVICES SHOULD BE RATED TO FULLY SUPPORT THE LOAD OF THE UNIT BEING LIFTED WARNING REAR JACKSTAND SUPPORTS FRONT JACKSTAND SUPPORTS Before set up and assembly can be completed ensure that all hardware is in place and fully tightened Refer to the B...

Page 15: ...13 SAE GRADE 5 SAE GRADE 8 BOLT TORQUE CHART ...

Page 16: ...36 RIPPER BEDDERS 68 04 36 R Shown with Reset on the Go Shanks OVERHEAD LAYOUTS 4 ROW 36 RIPPER BEDDERS W BEDDER DOORS 68 04 36 R 4R 36 40 BS 48 72 10 3 8 60 1 4 36 161 72 36 18 36 78 36 64 1 2 42 1 4 72 1 2 168 ...

Page 17: ...5 4 ROW 38 RIPPER BEDDERS W BEDDER DOORS 68 04 38 R 4R 36 40 BS 37 69 1 2 168 161 19 38 30 7 8 38 76 78 46 1 2 52 76 11 3 4 65 1 2 38 4 ROW 38 RIPPER BEDDERS 68 04 38 R Shown with Reset on the Go Shanks ...

Page 18: ...6 4 ROW 40 RIPPER BEDDERS 68 04 40 R Shown with Reset on the Go Shanks 4 ROW 40 RIPPER BEDDERS W BEDDER DOORS 68 04 40 R 4R 36 40 BS 20 40 40 33 7 8 161 40 73 1 2 168 80 10 51 11 3 4 69 1 2 180 40 56 80 ...

Page 19: ...7 4 ROW 46 RIPPER BEDDERS 68 04 46 R Shown with Reset on the Go Shanks 23 46 36 45 3 8 51 5 8 183 46 92 85 1 2 198 60 1 4 4 ROW 46 RIPPER BEDDERS W BEDDER DOORS 68 04 46 R 4R 46BS 24 81 1 2 46 54 92 200 ...

Page 20: ...8 4 ROW 48 RIPPER BEDDERS 68 04 48 R Shown with Reset on the Go Shanks 24 53 5 8 47 3 8 48 183 48 96 63 89 1 2 198 81 3 4 4 ROW 48 RIPPER BEDDERS W BEDDER DOORS 68 04 48 R 4R 48BS 26 85 1 2 48 58 96 200 ...

Page 21: ...30 RIPPER BEDDERS 68 06 30 R Shown with Reset on the Go Shanks 6 ROW 30 RIPPER BEDDERS W BEDDER DOORS 68 06 30 R 6R 30BS 15 30 84 3 4 90 7 8 183 31 3 4 30 30 90 188 65 30 56 19 1 2 41 3 4 79 1 2 30 60 90 200 50 ...

Page 22: ...6 RIPPER BEDDERS 68 06 36 R Shown with Reset on the Go Shanks 6 ROW 36 RIPPER BEDDERS W BEDDER DOORS 68 06 36 R 6R 36 40 BS 18 36 36 73 79 1 8 111 229 36 36 36 63 101 1 2 230 248 25 1 2 69 3 4 97 1 2 36 48 72 108 ...

Page 23: ...8 RIPPER BEDDERS 68 06 38 R Shown with Reset on the Go Shanks 6 ROW 38 RIPPER BEDDERS W BEDDER DOORS 68 06 38 R 6R 36 40 BS 19 38 38 46 76 82 1 8 229 38 38 38 67 107 1 2 230 27 1 2 73 3 4 103 1 2 38 51 76 114 248 ...

Page 24: ...IPPER BEDDERS 68 06 40 R Shown with Reset on the Go Shanks 6 ROW 40 RIPPER BEDDERS W BEDDER DOORS 68 06 40 R 6R 36 40 Bs 20 40 40 46 82 88 1 8 251 40 40 40 72 113 1 2 248 29 1 2 77 3 4 109 1 2 40 54 79 31 32 120 248 ...

Page 25: ...23 ...

Page 26: ...24 8 ROW 30 RIPPER BEDDERS 68 08 30 R Shown with Reset on the Go Shanks 15 30 30 30 59 65 1 8 122 251 30 30 30 30 30 24 115 248 ...

Page 27: ...25 8 ROW 30 RIPPER BEDDERS W BEDDER DOORS 68 08 30 R 8R 30BS Shown with Reset on the Go Shanks 11 3 4 49 1 2 71 3 4 109 1 2 30 60 90 120 100 6 248 ...

Page 28: ...36 STACK FOLD RIPPER BEDDERS 68 08 36 R Shown with Reset on the Go Shanks 18 TYP 36 TYP 69 3 4 TYP 36 TYP 45 TYP 99 TYP 151 1 4 TYP 72 168 72 293 5 8 317 3 8 76 TYP 34 1 4 TYP 109 3 4 TYP 142 1 4 TYP 63 1 2 TYP ...

Page 29: ...27 8 ROW 36 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 08 36 R 8R 36 40 F BS Shown with Reset on the Go Shanks 11 3 4 60 1 4 82 1 2 133 1 2 23 93 3 4 129 1 2 36 72 108 144 157 1 2 315 1 16 ...

Page 30: ...28 19 38 158 1 2 67 7 16 107 7 8 293 3 8 38 38 104 104 104 45 86 3 4 123 3 4 36 1 4 77 3 4 145 1 2 316 7 8 8 ROW 38 STACK FOLD RIPPER BEDDERS 68 08 38 R Shown with Reset on the Go Shanks ...

Page 31: ...29 8 ROW 38 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 08 38 R 8R 36 40 F BS Shown with Reset on the Go Shanks 11 3 4 64 1 4 86 1 2 141 1 2 24 38 76 114 152 95 1 2 129 321 ...

Page 32: ...30 8 ROW 40 STACK FOLD RIPPER BEDDERS 68 08 40 R Shown with Reset on the Go Shanks 20 40 158 9 16 67 1 2 293 5 8 113 3 4 120 38 1 4 81 3 4 153 1 2 40 40 90 104 90 50 90 3 4 130 3 4 325 1 8 ...

Page 33: ...31 8 ROW 40 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 08 40 R 8R 36 40 F BS Shown with Reset on the Go Shanks 11 3 4 68 1 4 90 1 2 95 1 2 149 1 2 145 26 40 80 120 160 329 1 16 ...

Page 34: ...32 8 ROW 46 STACK FOLD RIPPER BEDDERS 68 08 46 R Shown with Reset on the Go Shanks 23 46 131 13 16 186 1 2 83 7 16 353 5 16 36 101 1 4 149 1 4 104 130 104 44 1 4 139 3 4 177 1 2 377 1 2 ...

Page 35: ...33 8 ROW 46 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 08 46 R 8R 46F BS Shown with Reset on the Go Shanks 23 3 4 80 1 4 102 1 2 108 168 173 1 2 46 60 92 138 184 381 ...

Page 36: ...34 8 ROW 48 STACK FOLD RIPPER BEDDERS 68 08 48 R Shown with Reset on the Go Shanks 24 48 137 13 16 144 1 8 83 7 16 186 1 2 48 48 104 130 104 36 107 1 4 155 1 4 46 1 4 145 3 4 185 1 2 385 1 2 ...

Page 37: ...35 8 ROW 48 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 08 48 R 8R 46F BS Shown with Reset on the Go Shanks 24 1 2 71 1 2 112 1 2 120 1 2 167 1 2 176 48 58 96 144 192 393 ...

Page 38: ...2 ROW 30 STACK FOLD RIPPER BEDDERS 68 12 30 R Shown with Reset on the Go Shanks 15 30 84 7 8 90 15 16 186 7 16 83 3 8 173 7 8 179 15 16 30 30 66 3 4 113 1 4 157 72 198 72 58 1 4 121 3 4 148 1 4 361 353 1 4 ...

Page 39: ...37 12 ROW 30 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 12 30 R 12R 30BS Shown with Reset on the Go Shanks 30 83 3 8 120 125 5 8 174 3 8 374 10 1 2 47 1 4 78 3 8 100 1 2 137 3 8 168 3 8 100 ...

Page 40: ...OW 36 STACK FOLD RIPPER BEDDERS 68 12 36 R Shown with Reset on the Go Shanks 18 36 101 7 8 228 1 2 99 7 16 108 172 7 8 179 427 3 8 36 36 30 81 3 4 135 1 4 189 1 4 73 3 4 145 13 16 209 17 32 90 248 90 433 9 16 ...

Page 41: ...39 12 ROW 36 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 12 36 R 12R 36 BS Shown with Reset on the Go Shanks 10 1 2 56 1 4 96 3 8 118 1 2 164 3 8 204 3 8 120 444 28 3 8 36 85 3 8 144 151 5 8 193 3 8 ...

Page 42: ...ROW 38 STACK FOLD RIPPER BEDDERS 68 12 38 R Shown with Reset on the Go Shanks 19 38 107 7 8 114 192 198 1 16 228 1 2 99 7 16 38 38 30 248 90 90 86 141 15 16 181 1 4 74 1 4 153 13 16 221 9 16 427 3 8 457 9 16 ...

Page 43: ...41 12 ROW 38 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 12 38 R 12R 38 BS Shown with Reset on the Go Shanks 32 108 158 213 120 462 10 1 4 59 1 8 102 1 8 124 1 4 173 1 4 216 1 4 38 152 ...

Page 44: ...0 STACK FOLD RIPPER BEDDERS 68 12 40 R Shown with Reset on the Go Shanks 20 40 114 3 4 120 13 16 190 3 8 196 1 2 241 1 2 116 1 2 40 40 248 104 104 46 109 1 4 149 7 16 229 3 4 78 1 4 158 1 4 238 1 4 474 1 2 482 1 2 ...

Page 45: ...CK FOLD RIPPER BEDDERS 68 16 30 R Shown with Reset on the Go Shanks 15 30 114 3 4 120 13 16 241 1 2 116 1 2 173 7 8 180 30 30 36 3 16 248 104 104 96 3 8 143 11 16 216 1 2 1 3 4 58 1 4 151 7 8 208 3 8 489 11 16 474 9 16 ...

Page 46: ...44 16 ROW 30 STACK FOLD RIPPER BEDDERS W BEDDER DOORS 68 16 30 R Shown with Reset on the Go Shanks 30 120 11 7 8 49 5 8 71 7 8 109 5 8 131 7 8 169 3 4 191 7 8 229 3 4 160 114 160 235 7 ...

Page 47: ...0 Series Ripper Bedder toolbars With each of these distances it can be determined in conjunction with the KMC Lift Assist owner s manual which set of Lift Assist beams or Planter Beams will be needed to provide clearance between the Ripper Bedder toolbar and the Planter toolbar for the particular KMC Ripper Bedder setup used REAR DISTANCES FOR STD BEDDER CONFIGURATIONS REAR DISTANCES OF BEDDER CON...

Page 48: ...rtion of this section It may be necessary to mount some of the wear items associated with these ripper shanks using the following For the KMC Ripper Points use 1 3 8 x 1 1 4 long roll pins to secure in place on each shank as shown For KMC Shank Wear Shins use 3 5 16 x 1 3 8 long roll pins to secure to each shank as shown Once all items on each shank are in place verify that all hardware is in plac...

Page 49: ...emblies DOUBLE DISC GANGS The disc gangs are assembled opposed The opposed arrangement which minimizes side draft is shown in the picture to the left Mount the front disc mounting brackets 06 082 081 and rear disc mounting brackets 06 082 008 to the bedder toolbar as shown Be sure that all disc mounting brackets are mounted the same dis tance from the row The distance will vary with the different ...

Page 50: ...081 and set angle DISC SCRAPER KIT A Disc Scraper Kit 06 082 015 is made up of an 18 Disc Scraper and 20 Disc scraper which are mounted to the disc mounting brackets The 18 Disc Scraper requires a scraper support 06 023 049 to mount the scraper to the disc mounting bracket as shown above Scraper Support 06 023 049 18 Disc Scraper 06 027 004 20 Disc Scraper 06 023 050 ...

Page 51: ...t tubes as shown in the pictures Once the Door is located in the correct position tighten capscrew in the Door Pivot and the Bedder Door Reaches 5 Mount the Door Pressure Bundle 06 082 054 on each end of the 2 1 2 x 2 1 2 Tool Bar using 2 5 8 x 4 1 2 Carriage Screws lockwashers hexnuts and a P B Clamp Cap 02 023 188 Do not tighten into position until you have attached the spring rods to the Bedder...

Page 52: ...ing 30 40 DB Door Assembly 06 082 164 except for the 48 Row Pattern that uses the 48 DB Door Assembly 06 082 184 46 Row Pattern that uses the 46 DB Door Assembly 06 082 190 32 Row Cut off excess shoe for mount beside next door 34 Row End slot in shoe thru this bolt Cut off excess shoe for mount beside next door 30 Row Cut off excess shoe for mount beside next door End slot in shoe thru this bolt E...

Page 53: ...doors can be setup using 46 DB Door Assembly 06 082 190 The 48 double bed doors can be set up using 48 DB Door Assembly 06 082 184 48 Row End slot in shoe thru this bolt End slot in shoe thru this bolt 46 Row 38 TYP 40 TYP 46 TYP 48 TYP ...

Page 54: ...w The following Triple bed doors can be set up using 30 TB Door Assembly 06 082 181 Cut off excess shoe for mount beside next door 30 TB door uses 2 06 027 063 outer shoes 1 06 027 062 center shoe 15 TYP 30 TYP C L C L 16 TYP 32 TYP C L 17 TYP 34 TYP ...

Page 55: ...3 The following Triple bed doors can be set up using 36 TB Door Assembly 06 082 182 36 Row 38 Row 36 38 TB door uses 2 06 027 061 outer shoes 1 06 027 060 center shoe C L 18 TYP 36 TYP C L 19 TYP 38 TYP ...

Page 56: ... Use the Overhead Layouts portion of this section for the transport width of Rigid Bar units MACHINE SIZE HEIGHT TRANSPORT HALF WIDTH x2 12 40 16 30 153 154 X 2 308 12 36 38 152 131 X 2 262 12 30 136 111 X 2 222 8 36 40 140 91 X 2 182 HALF WIDTH HEIGHT ...

Page 57: ...cedures WARNING DO NOT EXCEED THE TRACTOR S LIFT CAPACITY OR BALLAST RECOMMENDATIONS NOTE Warranty consideration will only be given on items manufactured by Kelley Manufacturing Co Horse Power Requirements The power requirement for this unit is 25 40 HP per shank depending on the depth of penetration and ground conditions Select a tractor with sufficient power to operate this machine Sway Blocks S...

Page 58: ...eme forces through the implement s frame and or shank components and cause unwarranted fatigue failure 8 ROW 46 48 STACKFOLD 12 ROW 30 36 38 STACKFOLD 12 ROW 40 16 ROW 30 STACKFOLD HITCH TYPE CAT III 3PT CAT III QC CAT III NQC CAT IV NQC HITCH TYPE CAT II 3PT CAT II QC CAT III 3PT CAT III QC CAT III NQC 4 ROW 36 38 40 RIGID TOOLBAR HITCH TYPE CAT III 3PT CAT III QC CAT III NQC CAT IV NQC 6 ROW 36 ...

Page 59: ... out side of lower hitch Lower hitch pins with long small diameter to outside Bushings against inside of lower hitches 4 ROW 36 38 40 RIGID TOOLBAR ITEM DESCRIPTION PART NUMBER 1 STEP HITCH PIN LONG PLT 05 026 008 2 KLIK PIN 7 16 X 1 3 4 02 050 002 3 CAPSCREW 1 X 6 G8 PLN 48 200450 4 HEXNUT 1 PLT 68 010450 5 LOCKWASHER 1 PLT 66 010450 ITEM DESCRIPTION PART NUMBER 1 PIN MAST 06 081 018 2 KLIK PIN 7...

Page 60: ...ITEM DESCRIPTION PART NUMBER 1 PIN MAST 06 081 018 2 KLIK PIN 7 16 X 2 03 050 094 3 STEP HITCH PIN LONG PLT 05 026 008 4 KLIK PIN 7 16 X 1 3 4 02 050 002 CAT II QUICK COUPLER QC hooks pin in lower mast hole QC against inside of lower hitches Lower hitch pins with long small diameter to outside CAT III IIIN QUICK COUPLER QC hooks bolt with spacer in center mast hole QC against outside of lower hitc...

Page 61: ...ACER CAT III 05 024 010 4 PIN CAT III IIN HITCH 16 080 316 ITEM DESCRIPTION PART NUMBER 1 PIN MAST 06 081 018 2 KLIK PIN 7 16 X 2 03 050 094 3 PIN CAT III IIN HITCH 16 080 316 CAT III IIIN QUICK COUPLER QC hooks pin in bottom mast hole QC against outside of lower hitches NQC against inside of lower hitches DANGER DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT DURING HITCHING 4 ROW 46 48 RIGID 6 ROW 30...

Page 62: ...MBER 1 PIN MAST 06 081 018 3 KLIK PIN 7 16 X 2 3 4 16 050 094 4 SPACER CAT III 05 024 010 5 BUSHING CAT III LOWER HITCH 16 024 259 6 PIN LOWER HITCH CAT III 16 026 102 7 ROLL PIN 1 2 X 3 1 2 PLN 12 050 001 2 KLIK PIN 7 16 X 2 03 050 094 ITEM DESCRIPTION PART NUMBER 1 KLIK PIN 7 16 X 2 03 050 094 2 KLIK PIN 7 16 X 2 3 4 16 050 094 3 BUSHING CAT III LOWER HITCH 16 024 259 4 PIN LOWER HITCH CAT III 1...

Page 63: ... outside of lower hitches ITEM DESCRIPTION PART NUMBER 1 KLIK PIN 7 16 X 2 03 050 094 2 PIN CAT IV MAST 67 080 028 3 PIN ASSY CAT IV HITCH 67 081 001 4 KLIK PIN 7 16 X 2 3 4 16 050 094 DANGER DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT DURING HITCHING REMEMBER THINK SAFETY ...

Page 64: ... links see your tractor operator s manual for correct adjustment procedures and safety requirements Ground Line B A 1 2 Before setting the Gauge wheels it is necessary to level the toolbar from the front to the rear For initial adjustment keep the machine raised off the ground 1 to 2 inches being sure bottom of shanks clear floor Measure from the floor to the bottom of the front toolbar tube and t...

Page 65: ... on the ripper shanks A tripping shank can be violent and damage anything in its path Particular care should be taken around Reset on the Go shanks as the spring towers flex when the shank resets itself Below are computer generated clearance dimensions for each type of shank however since actual dimensions are hard to determine additional clearance should be added Routinely inspect aftermarket equ...

Page 66: ...5 8 setscrew The setscrew rests against the top surface of the trip link and holds the front end of the rear link member The distance the set screw is threaded out between the top of the trip link and the bottom of the rear link is set to 17 32 at the factory and should not need further adjusting However should the setscrew need adjusting the proper steps for setting the setscrew distance are 1 Pl...

Page 67: ...averaged together Once the depth of the hard pan is determined the machine depth can be set 1in 2in below this depth Note Maximum shank depth below surface is 18in Setting Operating Depth 1 Set the machine on a level surface with shank points just touching the ground 2 Measure the distance from the level surface to the bottom surface of the toolbar gauge wheel This will be the approximate operatin...

Page 68: ...through the turnbuckle that holds the main gauge wheel arm to the gauge wheel mount bracket See Assembly Set Up instructions for more information To adjust the height of the gauge wheel simply twist the turnbuckle in or out until the desired tire height is achieved Above is a chart showing the length between the pin locations on the turnbuckle and the corresponding working shank depths Since the t...

Page 69: ...tting If a small bed is desired operate disc gangs with the minimum cutting angle if a flat bed is desired operate disc gangs in the middle holes if a high bed is desired operate disc gangs with the maximum cutting angle NOTE After operating your Ripper Bedder for a short period check all adjustments and retighten all bolts DESIRED ROW WIDTH Row Spacing Setup of Disc Gangs DESIRED ROW WIDTH Disc g...

Page 70: ...iously outlined for leveling the implement frame from side to side and front to rear Page 62 3 On wing units level wings 4 Check the Ripper Bedder Toolbar gauge wheels to make sure they are adjusted equally across the entire machine 5 Check the Bedder disc gang to make sure all disc are set to the same hole angle 6 Adjusting the tractor top link in or out to level the Ripper Bedder front to rear W...

Page 71: ...ed where doors are at approximately 45 to the ground Adjust spring pressure to add force or reduce firmness of bed tops by loosening the 1 2 x 5 8 Square Head Cuppoint Setscrew on top adjustable collar 4 6 02 023 173 4 x 6 Bed Shaper 9 6 02 027 365 6 x 9 Bed Shaper 45 00 Bed Shaper Plates Dimensions ...

Page 72: ...f equipment review the Pre Operational Checklist at the front of this manual Make sure all fields of the checklist have been performed and make any notes necessary for future operators Your piece of equipment should now be ready for field operation NOTES ...

Page 73: ...e to best fit their indi vidual needs SERVICE EVERY 10 HOURS EVERY 50 HOURS EVERY 250 HOURS 1 INSPECT RIPPER POINTS REPLACE AS NEEDED X 2 INSPECT WEAR SHINS REPLACE AS NEEDED X 3 LUBRICATE ALL GREASE POINTS EXCEPT RESET ON THE GO See Page 72 For Grease Schedule X 4 CHECK TORQUE ON ALL BOLTS See Bolt Torque Chart in Section on General Assembly Set up X INITIAL X 5 INSPECT HITCH PINS FOR WEAR X 6 IN...

Page 74: ...ng illustrations highlight those component areas that are fitted for lubrication In all these areas it is important to use only a Moly EP Grease with a minimum service interval as described in the Maintenance Service Schedule Reset On The Go Lubrication Points 7 Per Shank GREASE GREASE GREASE GREASE GREASE SERVICE EVERY HOURS EVERY TRIPS 1 RESET ON THE GO SHANKS TOGGLE TRIP SHANKS 50 10 OR ...

Page 75: ...THREADS TO PREVENT RUSTING Toggle Trip Lubrication Points 2 Per Shank GREASE BEDDER GAUGE WHEEL LUBRICATION POINTS 1 PER WHEEL TOOL BAR LINKAGES 4 PLACES PER LINKAGE ARM GREASE FITTING ON BOTH ENDS OF TUBES GREASE USE H D LITHIUM 2 ONLY ...

Page 76: ...Slide the new point on the shank foot until the holes in the foot and boot align 4 Drive new 3 8 x 1 1 4 roll pin through the hole in the boot and into the hole in the shank foot until it is flush with the side of the boot Replacing Wear Shins 1 Remove 3 5 16 x 1 3 8 roll pins that hold the wear shin on the shank 2 Remove worn wear shin from front of shank 3 Place new wear shin over the rib on the...

Page 77: ...EAT MATERIAL 4 3 16 3 3 16 Shank Shank Base 67 023 081 Shank Base Replacement Point and Wear Shin Clearance Now assemble Point and Wear Shin onto the shank to check for clearance between the point and wear shin If the clearance is sufficient weld shank base into place according to welding instructions above Remove the 1 2 Carriage Bolts 1 2 Lockwashers and 1 2 Hexnuts which bolt the scraper to the...

Page 78: ...all bearings bushings and pivot joints that are fitted for relube Also fully grease the turnbuckle threads to prevent these areas from rusting and pitting Store under a shelter in a location away from all weather elements if possible TIRE INFLATION CHART It is important that the inflation of all tires be set properly for maximum safety and per formance Use the following guide to adjust the inflati...

Page 79: ...16 89097 The following is a list of serial numbers issued to our machines at the beginning of each year To determine when a unit was made find the range within which the particular serial num ber falls It would have been produced between January 1 to December 31 of that year ...

Page 80: ...IVE FARMING Visit us at www kelleymfg com KELLEY MANUFACTURING CO 80 Vernon Drive Zip 31794 P O Drawer 1467 Zip 31793 Tifton GA Tel 229 382 9393 Toll Free 1 800 444 5449 Fax 229 382 5259 MADE IN AMERICA Email Address info kelleymfg com ...

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