Klutch 49657 Owner'S Manual Download Page 7

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Mini Milling Machine

OWNER’S MANUAL

Mini Milling Machine

OWNER’S MANUAL

6. Arrange any tools around the machine.

7. Turn on power.

8. Turn the hand wheels of the working table (Longitudinal- and Cross–feed wheels) to perform 

the face milling.

9. When finished working,  turn off power, move the spindle to its top position, and release the 

workpiece.

10. Clean the machine and apply a little oil to the work table to protect it.

During Operation

Note that the milling machine will shake under any of the following conditions:

a. The depth of the cut is too deep. 

b. The feeding speed is too fast. 

c. The rotation speed is too fast.

d. The machine and stock plane are not fixed firmly.

e. The vice and workpiece is not fixed firmly.

After Each Use

Store the machine when it is not in use according to the following principles:

•  Inspect the machine for good working condition prior to storage.

•  Apply a thin coat of oil on the surfaces that not painted to prevent rust.

•  Store it in a dry, secure place out of the reach of children. 

•  The ambient temperature range suitable for storage is -4 to 104ºF (-20 to +40ºC).

Maintenance

WARNING:  

•  Turn the Emergency Stop switch to OFF and speed switch to 0 before making any 

adjustments, changing accessories, or storing the tool. Such preventive safety measures 

reduce the risk of starting the tool accidentally.

•  Use only recommended accessories with the milling machine. Accessories that may be 

suitable for one tool may create a risk of injury when used with another tool. Never use an 

accessory that has a lower maximum operating speed than the machine itself.

Maintain the milling machine. Keep the machine in good repair by adopting a program of 

conscientious repair and maintenance in accordance with the recommended procedures found 

in this manual. 

•  Keep all cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting 

edges are less likely to bind and are easier to control. 

•  Keep handles dry, clean, and free from oil and grease. 

•  If an abnormal situation occurs beyond regular maintenance; contact an authorized service 

technician for service.

Daily Maintenance

•  Inspect each operating part to ensure proper lubrication.

•  Examine the working components for wear, damage or other abnormal condition.

Seasonal Maintenance

•  Use a clean cotton or soft gauze to thoroughly clean each part of the machine.

•  Confirm whether the motion of the machine’s spindle and fixtures are smooth or loose.

•  Check whether the spindle is spinning true or wobbling.

•  Check each bolt and nut for wear or damage or whether they are loose.

Examine the circuitry (contact points, conductor, plugs, and switches) to ensure normal 

conditions. Maintenance of Accessories

 Keep the taper shank clean.

Lubrication

In order to ensure precise operation, keep the contact faces lubricated. In the accessories that 

came with the milling machine, there is an oil-can to use for lubrication. The following are the 

items that need to be lubricated.

Miter Wedge Adjustment

After long-term use of the milling machine, functional error may occur due to repeated surface 

motion on the wedges which act as interfaces on each slide face. In order to eliminate this error 

the machine uses adjusting screws to maintain pressure between two sliding parts (ex. Spindle 

Box and Fuselage) use the following information to adjust contact pressure to maintain 

mechanical precision.

The following items need pressure adjustments

•  Basement and saddle seat slide face (34).

• Saddle seat and working table slide face (36).

USE LUBRICATING OIL

Base (1) and saddle (35) slide face
Saddle (35 and working table (19) slide face
Fuselage (68) and connecting strut (72) slide face
Fuselage (68) and spindle (79) slide face

USE LUBRICATING GREASE

X-Axis feeding screw (2)

Y-Axis feeding screw (20)

Z-Axis feeding gear rack (46)

Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

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