Klutch 49657 Owner'S Manual Download Page 3

Mini Milling Machine

OWNER’S MANUAL

Mini Milling Machine

OWNER’S MANUAL

WARNING:

ELECTRICAL SAFETY

•  Grounded tools must be plugged into an outlet properly installed and grounded in accordance 

with all codes and ordinances. Never remove the grounding prong or modify the plug in any 

way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to 

whether the outlet is properly grounded. If the tools should electrically malfunction or break 

down, grounding provides a low resistance path to carry electricity away from the user.

•  Double insulated tools are equipped with a polarized plug (one blade is wider than the other). 

This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, 

reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized 

outlet. Do not change the plug in any way. Double insulation eliminates the need for the three 

wire grounded power cord and grounded power supply system.

•  Do not allow the product to come into contact with an electrical source. The tool is not 

insulated and contact will cause electrical shock.

•  Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and 

refrigerators. There is an increased risk of electric shock if your body is grounded.

•  Do not expose power tools to rain or wet conditions. Water entering a power tool will 

increase the risk of electric shock.

•  Do not abuse the power cord. Never use the power cord to carry the tools or pull the plug 

from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts. 

Replace damaged power cords immediately. Damaged power cords increase the risk of 

electric shock.

•  When operating a power tool outside, use an outdoor extension cords marked “W-A” or “W”. 

These extension cords are rated for outdoor use, and reduce the risk of electric shock.

CAUTION:

PRODUCT USE AND CARE

•  Do not force the product. Products do a better and safer job when used in the manner for 

which they are designed. Plan your work, and use the correct product for the job.

•  Check for damaged parts before each use. Carefully check that the product will operate 

properly and perform its intended function. Replace damaged or worn parts immediately. 

Never operate the product with a damaged part.

•  Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled 

with the power switch is dangerous and must be repaired by an authorized service 

representative before using.

•  Disconnect the power/air supply from the product and place the switch in the locked or off 

position before making any adjustments, changing accessories, or storing the tool. Such 

preventive safety measures reduce the risk of starting the tool accidentally.

•  Store the product when it is not in use. Store it in a dry, secure place out of the reach of 

children. Inspect the tool for good working condition prior to storage and before re-use.

•  Use only accessories that are recommended by the manufacturer for use with your product. 

Accessories that may be suitable for one product may create a risk of injury when used with 

another tool. Never use an accessory that has a lower operating speed or operating pressure 

than the tool itself.

•  Keep guards in place and in working order. Never operate the product without the guards in 

place.

•  Do not leave the tool running unattended.

Specific Operation Warnings

WARNING:

•  Moving Parts Hazard. Keep hands clear of rotating bit or work piece.

•  Wear the proper safety gear including ANSI Z87.1 compliant eye protection.

•  The noise level during operation is 70~75dB (A). Wear the appropriate hearing protection.

•  DO NOT wear loose clothing, jewelry, gloves, or unrestrained hair that may get caught in 

moving parts of the machine.

•  Remove chuck key before starting the machine.

•  Always secure work piece before machining operation.

•  DO NOT operate without guards in place.

•  Electric shock hazard. Be sure equipment is properly grounded.

•  Turn power OFF before servicing.

•  Only operate the milling machine in the temperature range of -4 to 104ºF (-20 to +40ºC).

•  Not for use by or around children.

Grounding

WARNING:

•  This machine must be grounded while in use to protect the operator from electrical shock.  

This drill press is equipped with an electric cord that has an equipment-grounding conductor 

and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly 

installed and grounded in accordance with ALL local codes and ordinances.

•  DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper 

receptacle installed by a qualified electrician.

•  CHECK with a qualified electrician or service person if you do not completely understand the 

grounding instructions, or if you are not sure the tool is properly grounded.

Grounded Tools: Tools with 3-Prong Plugs

Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The 

plug must be connected to a properly grounded outlet. If the tool should electrically malfunction 

or break down, grounding provides a low resistance path to carry electricity away from the 

user, reducing the risk of electric shock. (See Figure A.)

The grounding prong in the plug is connected through the green wire inside the cord to the 

grounding system in the tool. The green wire in the cord must be the only wire connected to the 

tool’s grounding system and must never be attached to an electrically live terminal. 

Your tool must be plugged into an appropriate outlet, properly installed and grounded in 

accordance with all codes and ordinances. The plug and outlet should look like those in the 

following illustration.

Double Insulated Tools: Tools with Two-Prong Plugs

Tools marked Double Insulated do not require grounding. They have a special double insulation 

system which satisfies OSHA requirements and complies with the applicable standards of 

Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical 

Code. (See Figure B.)

Double insulated tools may be used in either of the 120 volt outlets shown in the following 

illustration.  

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Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

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