Klutch 49657 Owner'S Manual Download Page 6

10 of 20

11 of 20

Mini Milling Machine

OWNER’S MANUAL

Travel Adjustment

Use the limit block (65) to control the traveling l

imit of the spindle.

1. Loosen the handle (a) beside of the limit block (b).

2. Adjust the limit block (b) up or down into position.

3. Retighten the handle.

4. Travel position can refer to the ruler on the fuselage 

rotary.

Adjust Tip Angle of Fuselage

1. Turn off the electric power.

2. Hold the fuselage to keep it from falling.

3. Loosen the lock nut (a, #70) with large wrench (b)

4. Adjust the fuselage angle as needed according to 

the scale (44) on the connecting strut (72). 

(max angle 45º, left or right)

5. Tighten it.

Installation of a Chuck or Cutter

1. Turn off the electric power.

2. Pull out the protective cover (a).

3. Wipe off the spindle sleeve and taper shank (g).

4. If installing a cutter: Put the taper shank (g) into 

the spindle sleeve. Put a cutter (i) - wrapped with 

an oil cloth for safety against cuts – onto the 

taper shank.

If installing a drill chuck: put the taper shank of the 

chuck into the spindle sleeve.

5. Insert the fixing pin (d) right on spindle sleeve to 

prevent rotation.

6. Use the #14 open end wrench (c) to tighten (clockwise) 

spindle draw bar (b) to secure the cutter taper shank 

or chuck taper shank.

7. Pull out the fixing pin (d).  CAUTION: leaving the fixing 

pin inserted will cause damage to the milling machine 

when it is turned on!

8. Reinstall the protective cover (a).

Removal of a Chuck or Cutter

1. Turn off the electric power.

2. If removing a cutter, wrap the cutter in an oil cloth for safety against cuts.

3. Pull out the protective cover (a).

4. Insert fixing pin (d) right on spindle sleeve to prevent rotation.

5, Use the #14 open end wrench (c) to loosen (counter-clockwise) the spindle draw bar (b).

6. Tap the cutter taper shank (g), or drill chuck taper shank, gently with a plastic hammer to 

loosen it in spindle sleeve. Then remove the taper shank (g).

7. Install the protective cover (a).

Operating Instructions 

WARNING:   

•  Do not use the machine with a malfunctioning switch. Any power tool that cannot be 

controlled with the power switch is dangerous and must be repaired by an authorized service 

technician before using.

•  Use only recommended accessories with the machine. Accessories that may be suitable for 

one tool may create a risk of injury when used with another tool. Never use an accessory that 

has a lower maximum operating speed than the machine.

•  Never operate the tool without the guards in place.

•  Do not leave the tool running unattended.

•  In the event of a power failure while a tool is being used, turn the Emergency Stop switch to 

OFF and speed switch to 0 to prevent surprise starting when power is restored.

Normal Starting

WARNING:   

•  NEVER change from the HIGH to LOW setting when the machine is running.

1. Perform all the pre-start checks in the Before Each Use section and ensure the work piece is 

secured in place.

2. Set the speed range control lever to HIGH or LOW as required.

3. Release the Emergency Stop Switch (A) by pushing down on the red knob slightly and 

pushing it up, as indicated by the arrow on the top of the red knob.

4. Turn on the machine by GENTLY turning the Variable Speed Control knob (D), clockwise.  

Turn the knob to the desired speed for the workpiece.

5. Begin operation according to the appropriate section below.

ATTENTION: 

The power supply system of this machine has an auto over-load protective 

function. If the feeding is too fast or drilling is too deep, the system will stop working, a yellow 

lamp (B) lights. Turn off the Variable Speed control knob (D) then turn it on again. The system 

will work again and the yellow lamp will extinguish automatically.

Drilling or Milling Speed

Before any operation, set the spindle to a correct speed for the work.

The operating speed range for working is 0 to 2500 rpm, For the most part, the correct speed 

may consider the size of working face and the material. Generally, use a higher speed for softer 

materials or smaller holes. Use a lower speed for harder materials or bigger holes.

A good rule of thumb is: For smaller hole and the softer material, please use higher speed. But 

don’t drill too fast (above 2300 rpm) if your workpiece is wood, you may burn it. For metal, the 

speed can from 0 to 2500 rpm.

Drilling or Deep Milling

1. Replace the chuck or cutter according to the ‘Before Each Use’ instructions. 

2. Select the appropriate speed level.

ATTENTION: 

Never change the High/Low speed while the spindle is spinning!

3. Use a fixture to secure the workpiece on the working table.

4. Adjust the working table (Longitudinal- and Cross–feed wheels). 

5. Loosen the limit block handle and adjust the block position. Note: don’t let tool meet the workpiece.

6. Remove any tools and items from around the machine.

7. Turn on power. 

8. Refer the ruler on fuselage can know drilling or milling depth.

9. When finished working, turn off power and move the spindle to its top position.

10. Clean the machine and apply a little oil to the work table to protect it.

Face Milling

1. Replace the chuck or cutter according to the ‘Before Each Use’ instructions. 

2. Select the appropriate speed level.

ATTENTION: 

Never change the High/Low speed while the spindle is spinning!

3. Use a fixture to secure the workpiece on the working table.

4. Adjust the working table (Longitudinal- and Cross–feed wheels).

5. Loosen the limit block handle, and adjust the block position. Note: don’t let tool meet the workpiece.

Mini Milling Machine

OWNER’S MANUAL

Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

Reviews: