Klutch 49657 Owner'S Manual Download Page 5

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Mini Milling Machine

OWNER’S MANUAL

Packing list of Accessories

1. Large wrench S: 36

2. Drill chuck & taper shank

3. Oil can

4. Fixing Pin

5. L Hex. Wrench S: 3,4,5,6

6. Socket head wrench D: 45-52

7. Double end wrench 8-10, 14-17, 17-19

8. Drill chuck holder

9. Handle

10. T-Nut

11. Fuse 5A (110V) or 3A (230V)

12. Draw bar

Installation of the Milling Machine 

Clean rust protected surfaces with kerosene, diesel oil, or a mild solvent. Do not use 

cellulose-based solvents such as paint thinner or lacquer thinner. These will damage painted 

surfaces.

The machine should be secured on the working table with four bolts.

•  The working table should have a flat surface and enough space around the location to 

accommodate hand wheel operation and large workpieces.

•  Avoid a place with direct sunshine, heavy moisture and dust.

Drill 4 locating holes on working table with the same spacing dimensions as the holes on the 

machine’s base:  . 

Position the machine and bolt it to the worktable with 4 M10 bolts and nuts (not included).

WARNING:   

•  Make sure the milling machine is disconnected from power before any setup, adjustments, 

maintenance, or cleaning to avoid accidental starts that may cause personal injury.

Power Connection 

•  For safety reasons, DO NOT change the machine cord plug.

•  Voltage of the milling machine is 110V or 230V, single phase, 50/60Hz. (see label on the front 

of the machine)

•  For the protection of the controller, the owner must supply a fuse with a current rating based 

on the extension cable length and size.  See the chart below to determine the fuse size.  The 

fuse is put in the bottom front of the controller (F in the picture below).

Mini Milling Machine

OWNER’S MANUAL

Initial Start

1. Perform the pre-check steps 1-6 in the Before Each Use section.

2. Set the HIGH-LOW range lever to Low then insert the electric plug into the wall outlet.

CAUTION: NEVER change the HIGH/LOW range when the machine is running.

3. Release the Emergency Stop Switch (A) by pushing 

down on the red knob slightly and pushing it up, as 

indicated by the arrow on the top of the red knob. 

4. Turn on the machine by GENTLY turning the Variable 

Speed Control knob (D), clockwise. A click will be heard 

as motor power is turn on, but the spindle will not rotate 

until the knob is turning clockwise a little further. 

5. Speed increases the further the knob is turned. 

a. Run the machine for 5 minutes, during which time 

gradually increase the speed to its maximum. 

b. Run for at least 2 minutes at max speed 

c. Stop the machine and disconnect it from power.

6. Check that all components are still secure and 

working freely and correctly.

7. Check also to ensure the mounting is secure.

8. Repeat this procedure from step 2 but at the 

HIGH range setting.

Before Each Use 

WARNING:   

•  Put the switch in the locked or off position before making any adjustments, changing 

accessories, or storing the machine. Such preventive safety measures reduce the risk of 

starting the machine accidentally.

•  Check for damaged parts before each use. Carefully check that the machine will operate 

properly and perform its intended function. Replace damaged or worn parts immediately. 

Never operate the machine with a damaged part.

Pre-Start Checks Before Operation

1. Remove all of wrenches or keys from the machine.

2. Check whether the power voltage is suited to the machine. 

 (See the label on the front of the machine.)

3. Clear the area around the machine of items that are not needed.

4. Check all the adjustment bolts for tightness.

5. Apply some lubricant on all of the contact faces (see Maintenance: Lubrication)

5. Check the chuck, chuck holder and fixing pin on spindle to make sure they are unloaded.

6. Check the speed setting to verify it is OFF before starting .

7. Turn on the machine and check the direction of spindle rotating (clockwise).

8. Operate the controls (longitudinal-feed wheel, cross-feed wheel, and vertical handle) to 

ensure correct operation,

EXTENSION LEAD CHART

Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

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