Klutch 49657 Owner'S Manual Download Page 2

Mini Milling Machine

OWNER’S MANUAL

Mini Milling Machine

OWNER’S MANUAL

Technical Specifications

T-Slot Specification (mm)

Important Safety Considerations

WARNING:

•  Read and understand all instructions. Failure to follow all instructions may result in serious 

injury or property damage.

•  The warnings, cautions, and instructions in this manual cannot cover all possible conditions 

or situations that could occur. Exercise common sense and caution when using this tool. 

Always be aware of the environment and ensure that the tool is used in a safe and 

responsible manner. 

•  Do not allow persons to operate or assemble the product until they have read this manual 

and have developed a thorough understanding of how it works.

•  Do not modify this product in any way. Unauthorized modification may impair the function 

and/or safety and could affect the life of the product. There are specific applications for 

which the product was designed. 

•  Use the right tool for the job. DO NOT attempt to force small equipment to do the work of 

larger industrial equipment. There are certain applications for which this equipment was 

designed. It will do the job better and more safely at the capacity for which it was intended. 

DO NOT use this equipment for a purpose for which it was not intended.

•   Industrial or commercial applications must follow OSHA requirements.

WARNING:

•  This product may contain chemicals known to the State of California to cause cancer, birth 

defects or other reproductive harm.

•  Some dust created by power sanding, sawing, grinding, drilling, and other construction 

activities contains chemicals known to the State of California to cause cancer, birth defects, 

or other reproductive harm. Some examples of these chemicals are:

 

- lead from lead-based paints,

 

- crystalline silica from bricks and cement and other masonry products, and

 

- arsenic and chromium from chemically-treated lumber.

 Your risk from these exposures varies, depending on how often you do this type of 

work. To reduce your exposure to these chemicals: work in a well-ventilated area, and 

work with approved safety equipment, such as dust masks that are specially designed 

to filter out microscopic particles. 

•  Handling power cords on corded products may expose you to lead, a chemical known to the 

State of California to cause cancer and birth defects or other reproductive harm. Wash your 

hands after handling.

WARNING:

WORK AREA SAFETY

•  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. 

Cluttered, wet, or dark work areas can result in injury. Using the tool in confined work areas 

may put you dangerously close to other cutting tools and rotating parts.

•  Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the 

presence of flammable liquids, gases, or dust. The product can create sparks, which may 

ignite the flammable liquids, gases, or dust.

•  Do not allow the product to come into contact with an electrical source. The tool is not 

insulated and contact will cause electrical shock.

•  Keep children and bystanders away from the work area while operating the tool. Do not allow 

children to handle the tool. 

•  Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in 

your work area. Some of these hazards may be hidden from your view and may cause 

personal injury and/or property damage if contacted.

WARNING:

PERSONAL SAFETY

•  Stay alert, watch what you are doing, and use common sense when operating the tool. Do 

not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A 

moment of inattention while operating the tool may result in serious personal injury.

•  Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, 

clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be 

caught in moving parts. Air vents on the tool often cover moving parts and should be 

avoided.

•  Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant 

safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a 

dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust 

collection systems, and hearing protection when appropriate. This applies to all persons in 

the work area. 

•  Do not overreach. Keep proper footing and balance at all times.

•  Do not use the tool when tired or under the influence of drugs, alcohol or medication.

•  Ensure the power switch is off prior to plugging in the tool.

•  Remove keys or wrenches before connecting the tool to an air supply, power supply, or 

turning on the tool. A wrench or key that is left attached to a rotating part of the tool may 

cause personal injury.

•  Secure the work with clamps or a vise instead of your hand when practical. This safety 

precaution allows for proper tool operation using both hands. 

2 of 20

3 of 20

Property

Max. table travel
Max. cross slide
Max. spindle travel
Spindle Rotary Angle
Spindle Speed
Taper of hole in spindle*
Milling Capacity
Milling Capacity
Shipping Weight
Machine Weight
Noise levels
Dimensions

Specification

8-1/2” (220mm)
4” (100mm)
7” (180mm)
-45º to +45º

Low: 0-1100 rpm, High: 0-2500 rpm

MT #3 or R8
5/8” (16mm) Face
1-3/16” (30mm)
150 lbs. (68kg)
110 lbs. (50kg)
70~75dB (A)
20-1/2 (L) x 20-1/16 (W) x 29-15/16

Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

Reviews: