Klutch 49657 Owner'S Manual Download Page 1

Thank you very much for choosing a Klutch product. For future reference, please complete the 

owner’s record below:

Serial Number/Lot Date Code: _______________     Purchase Date: _______________

Save the receipt, warranty and these instructions. It is important that you read the entire manual 

to become familiar with this product before you begin using it. 

This mini milling machine is designed for certain applications only. Northern Tool and 

Equipment cannot be responsible for issues arising from modification or use of this product in 

an application for which it was not designed. We strongly recommend that this product not be 

modified and/or used for any application other than that for which it was designed.

For technical questions please call 1-800-222-5381.

Table of Contents

Intended Use.......................................................................................................................................1

Technical Specifications....................................................................................................................2

Important Safety  Information.............................................................................................................2

Specific Operation Warnings..............................................................................................................4

Grounding...........................................................................................................................................5

Extension Cords..................................................................................................................................6

Main Parts...........................................................................................................................................7

Assembly Instructions........................................................................................................................7

   Installation of the Milling Machine...................................................................................................8

   Power Connection...........................................................................................................................8

   Initial Start........................................................................................................................................9

Before Each Use.................................................................................................................................9

   Pre-Start Checks Before Operation.................................................................................................9

   Travel Adjustment...........................................................................................................................10

   Adjust Tip Angle of Fuselage..........................................................................................................10

   Installation of a Chuck or Cutter....................................................................................................10

   Removal of a Chuck or Cutter........................................................................................................10

Operating Instructions......................................................................................................................10

   Normal Starting..............................................................................................................................11

   Drilling or Deep Milling...................................................................................................................11

   Face Milling....................................................................................................................................11

   During Operation............................................................................................................................12

After Each Use..................................................................................................................................12

Maintenance.....................................................................................................................................12

   Daily Maintenance..........................................................................................................................12

   Seasonal Maintenance...................................................................................................................12

  Examine the circuitry (contact points, conductor, plugs, and switches) to ensure normal 

conditions. Maintenance of Accessories.....................................................................................12

   Lubrication......................................................................................................................................13

   Miter Wedge Adjustment................................................................................................................13

Parts Diagram...................................................................................................................................16

Parts List ..........................................................................................................................................18

Replacement Parts...........................................................................................................................20

Limited Warranty...............................................................................................................................20

Intended Use

This milling machine is designed for drilling and deep milling with multiple functions for either face 

milling or drilling including milling head and column tilts to 45°, left or right.

Mini Milling Machine

OWNER’S MANUAL

Mini Milling Machine

OWNER’S MANUAL

Item# 49657

1 of 20

WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and 

other basic safety precautions may result in serious personal injury.

Summary of Contents for 49657

Page 1: ...n of the Milling Machine 8 Power Connection 8 Initial Start 9 Before Each Use 9 Pre Start Checks Before Operation 9 Travel Adjustment 10 Adjust Tip Angle of Fuselage 10 Installation of a Chuck or Cutt...

Page 2: ...in injury Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the product where there is a risk of causing a fire or an explosion e...

Page 3: ...cessories that are recommended by the manufacturer for use with your product Accessories that may be suitable for one product may create a risk of injury when used with another tool Never use an acces...

Page 4: ...re causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can ca...

Page 5: ...ER change the HIGH LOW range when the machine is running 3 Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the re...

Page 6: ...rise starting when power is restored Normal Starting WARNING NEVER change from the HIGH to LOW setting when the machine is running 1 Perform all the pre start checks in the Before Each Use section and...

Page 7: ...ll cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Keep handles dry clean and free from oil and grease If an...

Page 8: ...ocked nuts 2 Adjust the pressure of the wedge 3 Tighten or loosen the adjusting screws and keep in mind that the pressure of each adjusting screw should be the same 4 Tighten the locked nut while usin...

Page 9: ...17 of 20 16 of 20 Mini Milling Machine OWNER S MANUAL Mini Milling Machine OWNER S MANUAL Parts Diagram...

Page 10: ...3 3 2 7 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Part No 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116...

Page 11: ...mply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund t...

Reviews: