klover SMART 120 User Manual Download Page 6

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TABLE OF CONTENTS

Introduction……………………………………………………………………………………………… 6

Important safety instructions………………………………………………………………..................... 6

Some precautions………………………………………………………………………………............... 6

Conventions used in t

he manual………………………………………………………………………… 6

Destination of use…………………………………………………………………………………………. 7
Installation regulations

……………………………………………………………………………………. 7

Health and safety………………………………………………………………………………………….. 7

The machine and the pellets

…………………………………………………………………………. 8

Central heating cooker comp

onents…………………………………………………………………….. 8

Connections data sheet

(Model with upper flue gas outlet)

…………………………………………... 12

Connections data sheet

(Model with rear flue gas outlet)

…………………………………………….. 13

Technical featu

res……………….………………………………………………………………………… 14

Pellet feat

ures……………………………………………………………………………………………… 15

Requisites of the place of ins

tallation………..…………………………………………………….. 16

Positioning………………………………………………………………………………………………….. 16

Spaces around and above the central heating cooker

.……………………………………………….. 16

Extern

al air vent…………………………………………………………………………………………… 17

Flue and connection to the same

– Chimney…………………………………………………………... 17

Electric connect

ion……………………………………………………………………………………. 21

Control of any cou

pled boiler…………………………………………………………………………….. 21

Control of a three-

way motorised valve for the DHW system….................................................... 21

Connection to room t

hermostat….………………………………………………………………………. 22

Pipe connection

………………………………………………………………………………………... 23

Connection examp

les…………………………………………………………………………………….. 24

Cleaning and Mainte

nance…………………………………………………………………………… 25

Precautions befo

re cleaning……………………………………………………………………………… 25

Routine cleaning…………………………………………………………………………………………… 25

Extraordinary clea

ning……………………………………………………………………………………. 27

Yearly cleanin

g…………………………………………………………………………………………….. 34

Cleaning the ceramic

glass………………………………………………………………………………. 39

Cleaning the f

lue…………………………………………………………………………………………... 39

Maintenan

ce………………………………………………………………………………………………. 39

The display………………………………………………………………………………………………. 40

The menu………………………………………………………………………………………………… 43

Commissioni

ng………………………………………………………………………………………… 47

Filling the system for the fi

rst time……………………………………………………………………….. 47

Pellet loading and connection

to the mains…………………………………………………………….. 47

Central heating cooker ignition cyc

le……….…………………………………………………………… 47

Central heating cooker working mode

…………………………………………………………………... 48

Producing domestic hot water (prep

ared models only)……………………………………………….. 49

Cooking plate/oven output

………………………………………………………………………………... 49

Central heating cooker switch-

off………………………………………………………………………... 50

Modification of DHW, room and

water temperature setting…………………………………………... 51

Alarms s

ignal………………………………………………………………………………………………. 52

must be known…………………………………………………………………………………………... 52

What happens if….…………………………………………………………………………………….. 53

Circuit board param

eters……………………………………………………………………………... 54

Wiring diagram

……..…………………………………………………………………………………… 56

Notes……………………………………………………………………………………………………… 57

Warranty…………………………………………………………………………………………………. 58

Summary of Contents for SMART 120

Page 1: ...Pellet fired central heating cooker SMART 120 INSTALLATION USE AND MAINTENANCE USEFUL TIPS User guide EN...

Page 2: ...2...

Page 3: ...chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area un...

Page 4: ...r NQA B 0002 29 NQA B 0002 30 NQA B 0002 31 NQA B 0002 32 Copyright All rights reserved The reproduction of any part of this manual in any form without the explicit written permission of KLOVER Srl is...

Page 5: ...t water Costruttore Manufacturer KLOVER s r l Via A Volta 8 37047 San Bonifacio VR Ente Laboratory NB 1880 ACTECO S R L I 33084 Cordenons PN Via Amman 41 Le norme armonizzate o le specifiche tecniche...

Page 6: ...21 Control of a three way motorised valve for the DHW system 21 Connection to room thermostat 22 Pipe connection 23 Connection examples 24 Cleaning and Maintenance 25 Precautions before cleaning 25 Ro...

Page 7: ...iance and its elements Do not leave flammable containers and substances in the room where the central heating cooker is installed Do not use the appliance as incinerator or in any other way different...

Page 8: ...EXTERNAL AIR VENT AND THE CORRECTNESS OF THE SOLUTIONS SUGGESTED FOR INSTALLATION ALL THE SAFETY STANDARDS CONTAINED IN THE SPECIFIC LAW IN FORCE OF THE STATE WHERE THE THERMO STOVE IS INSTALLED MUST...

Page 9: ...NING TECHNICAL COMPARTMENT 2 BRUSHES FOR FLUE GAS TURN CLEANING 65 mm and 40 mm diameter This manual is an integral part of the machine Should the central heating cooker be sold the manual must be pro...

Page 10: ...10 MAIN ON OFF SWITCH SAFETY THERMOSTAT MANUAL RESET SYSTEM PUMP FLUE PRESSURE SWITCH FLUE GAS INTAKE DEVICE TECHNICAL COMPARTMENT...

Page 11: ...already connected power supply cable to anti disturbance filter AIR VENT MANUAL VALVE ANTI DISTURBANCE FILTER WITH 2 INCORPORATED FUSES 4A 250V AND ATTACHMENT FOR POWER SUPPLY CABLE SAFETY VALVE CALIB...

Page 12: ...ONNECTION CLAMP AIR INTAKE PIPE FLUE EXHAUST RETURN ATTACHM ENT DOMESTIC COLD WATER INLET ONLY ON MOD WITH SET UP SYSTEM LOAD AND BOILER BODY DOMESTIC HOT WATER OUTLET ONLY ON SET UP MOD FLOW CONNECTI...

Page 13: ...F GAS SYSTEM FLOW R M GAS SYSTEM RETURN C 14 mm DOMESTIC HOT WATER OUTLET on prepared models only F 14 mm DOMESTIC COLD WATER INLET S 100 mm M FLUE OUTLET A 50 mm AIR SUCTION DEVICE 955 250 70 350 295...

Page 14: ...F GAS SYSTEM FLOW R M GAS SYSTEM RETURN C 14 mm DOMESTIC HOT WATER OUTLET on prepared models only F 14 mm DOMESTIC COLD WATER INLET S 100 mm M FLUE OUTLET A 50 mm AIR SUCTION DEVICE 350 295 235 170 6...

Page 15: ...ure recommended bar 2 5 1 5 Minimum chimney draught at nominal input reduced Pa 12 6 10 Combustion gas flow at nominal input reduced g s 16 2 9 4 Exhaust flue gas temperature at nominal input reduced...

Page 16: ...iance with international standards such as EN 14961 2 Wood pellet class A1 A2 maximum moisture level of 10 should be indicated on the packaging Packages are intact as pellet tends to absorb humidity H...

Page 17: ...materials must be at least 200 mm from the sides and back of the central heating cooker Spaces around and above the central heating cooker The figure below shows the minimum measures to be met when po...

Page 18: ...rages fuel stores or businesses involving a fire hazard Do not connect the external air vent to the central heating cooker through piping If there are other heating or suction appliances in the room a...

Page 19: ...e cement pipes to connect the appliances to the flue Exhaust channels must not pass through rooms in which the installation of combustion appliances is forbidden When mounting exhaust channels make su...

Page 20: ...imum temperature of the pipe must not exceed 70 C TO ENSURE PROPER FUME DISCHARGE PROVIDE FOR AN INITIAL VERTICAL TRACT OF AT LEAST 1 5 METRES Each change of direction must be carried out with a T sha...

Page 21: ...4 cm duct the flue using a stainless steel pipe properly insulated with rock wool or vermiculite and sized according to the route The connection to the flue must be properly sealed When mounting the f...

Page 22: ...iler stops This is to make sure that you do not have to add up the heat output in the two appliances installed in the system This is why our set up intervenes on the coupled boiler when the pellet cen...

Page 23: ...emperature set on SET H2O and displaying T H2O ECONOMY on the screen 4 The central heating cooker will now automatically switch off if there is at least one of the following conditions If it remains i...

Page 24: ...el equipped with a device for stopping fuel loading a safety manual reset thermostat and an audible alarm activated if temperatures are too high The central heating cooker can be installed in the same...

Page 25: ...EXAMPLE WITH DOMESTIC HOT WATER STORAGE COUPLING These diagrams are for guidance only and do not imply any commitment or liability by KLOVER s r l and its partners The final design and subsequent impl...

Page 26: ...e gloves goggles and dust masks as directed in eu 89 391 EEC Cleaning frequency depends on the type and quality of pellets burnt Therefore the schedule reported below may vary Any central heating coo...

Page 27: ...that is deposited under the brazier Empty the ash drawer WARNING Use suitable bin vacuum cleaners with a fine mesh filter to prevent part of the ash from being discharged into the environment and dama...

Page 28: ...28 Extraordinary cleaning 2 To be performed at least every 30 days Carry out routine cleaning 2 1 1 2 1 2...

Page 29: ...29 Dismantle the outlet on the cooking plate and suck the ash deposit above the oven Properly re position the outlet after cleaning ensuring it is flue gas sealed 2 1 3 2 2 1...

Page 30: ...30 Dismantle the outlet underneath the oven and suck the ash deposit below it and on its side Properly re position the outlet after cleaning ensuring it is flue gas sealed 2 2 2 2 2 3...

Page 31: ...31 2 3 1 2 3 2...

Page 32: ...he combustion chamber and clean the internal flue gas turn with the brush provided with the equipment Suck the ash deposit in the part below Properly re position the outlet after cleaning ensuring the...

Page 33: ...33 After removing the ash drawer extract the underlying base and using a suitable suction device suck the deposit inside Then re position the base and ash drawer 1 2 2 4 1 2 4 2...

Page 34: ...34 Suck the sawdust deposit from the tank base The pellet tank must be emptied at the end of every season 2 5 1...

Page 35: ...35 Yearly cleaning To be performed at least once a year Carry out routine cleaning Carry out extraordinary cleaning Remove the left side as in the above photo 1 2 3 1 1...

Page 36: ...TEE and clean the entire flue pipe with a brush sucking any soot deposit Properly re position the cap after cleaning ensuring it is flue gas sealed The rear TEE is only available in models with upper...

Page 37: ...37 Remove the cooking plate by loosening the ten screws all around it after dismantling the upper cleaning outlet 3 3 1 3 3 2...

Page 38: ...38 Remove the flue deflector located between the combustion chamber and the cooking oven 3 4 1 3 4 2...

Page 39: ...39 Scrape around the oven sides using the supplied brush and vacuum any soot deposit Re position the flue deflector and cooking plate after cleaning ensuring the latter is flue gas sealed 3 5 1 3 5 2...

Page 40: ...ot performed the operation of the central heating cooker and its components may be impaired The frequency of the central heating cooker and flue cleaning depends on the quality of the pellets used USE...

Page 41: ...ONO THERMOSTAT the LED lights up when at least one start up and switch off program is active START UP RESISTANCE the LED lights up when start up resistance is active SCREW CONVEYOR the LED lights up w...

Page 42: ...is active 7 the LED is not currently used The following figure shows the display when setting or programming operating parameters Set 1 2 3 4 5 6 The INPUT area shows the entered programming values Th...

Page 43: ...ker working output In menu It moves to the next menu item Programming It switches to the next submenu item by storing the changes 6 It increases output 4 Working off It increases the DHW thermostat te...

Page 44: ...he times set according to the following table where OFF requires the clock to ignore the command MENU LEVEL SELECTION MEANING POSSIBLE VALUES 02 02 02 START 1 Ignition time Time OFF 02 02 03 STOP 1 Sw...

Page 45: ...02 03 33 WEDNESDAY PROG 4 On off 02 03 34 THURSDAY PROG 4 On off 02 03 35 FRIDAY PROG 4 On off 02 03 36 SATURDAY PROG 4 On off 02 03 37 SUNDAY PROG 4 On off Sub menu 02 04 week end program It allows...

Page 46: ...ooker with the boiler temperature only disable the room sensor on the remote control stove settings menu Enable room sensor OFF The room sensor is automatically disabled if no external remote control...

Page 47: ...nd signal is only available on the central heating cooker board and not on the external remote control 7 Menu 07 Initial load It allows pre loading pellets for 90 with the central heating cooker off a...

Page 48: ...and mains connection Perform the following steps Connect the central heating cooker to the electrical system using the cable supplied Put the main ON OFF switch see fig on page 9 located inside the t...

Page 49: ...Working output set at 5 Working output automatically changes to 4 when temperature reaches 71 C Working output automatically changes to 3 when temperature reaches 72 C Working output automatically ch...

Page 50: ...f the flow switch If water is particularly hard it is essential to install an anti limescale device at the heat exchanger inlet to be chosen according to the water characteristics Cooking plate oven o...

Page 51: ...pending on the type of pellet burnt and frequency of cleaning the flue gas turn The temperature may fall by about 20 30 C if food is put into the oven The temperatures were measured starting with the...

Page 52: ...5 C or H2O Temperature SET H2O Pr43 is exceeded Room Temperature Press key 2 and select SET ROOM TEMP to change the room temperature Then press keys 1 and 2 During this operation the display appears...

Page 53: ...NTAKE DEV ACTIVE ALARM Faulty intake device When the intake device speed measured by an in built encoder tachometer is equal to 0 Each alarm condition causes an immediate shutdown After the time set o...

Page 54: ...orking it will go into the NO PELLET alarm sudden shutdown It is therefore necessary to reset the thermostat before restarting the central heating cooker lack of power black out If an outage occurs fo...

Page 55: ...OFF Minutes 0 20 10 Pr40 M 9 4 03 Ignition pre load time IGNIT PRE LOAD Seconds 0 225 85 Pr41 M 9 4 04 Stand by time after pre load AFTER PRE STAND BY Seconds 0 255 210 Pr42 M 9 4 05 Intake device sp...

Page 56: ...lue gas intake speed in output 1 working mode P 1 FLUE GAS SPEED Revs min 500 2800 1600 Pr19 M 9 6 19 Flue gas intake speed in output 2 working mode P 2 FLUE GAS SPEED Revs min 500 2800 1750 Pr20 M 9...

Page 57: ...ONTROL OF ANT COUPLED BOILER SCAM AUX ALT P HEATING SYSTEM PUMP CONNECTOR FOR SERIAL OR EXPANSION BOARD I055 CONNECTION CR2032 3Volts CHRONO THERMOSTAT CLOCK BATTERY BROWN ON CABLE BLACK ON CABLE BLUE...

Page 58: ...uipment and any other removable component where it cannot be proved it is a manufacturing defect and not normal wear Electrical and electronic parts whose failure can be related to a non standard elec...

Page 59: ...59...

Page 60: ...d PELLET WOOD FIRED THERMAL FIREPLACES CENTRAL HEATING COOKERS THERMAL STOVES BOILERS Via A Volta 8 37047 San Bonifacio VR Italy Tel 045 6101859 Fax 045 6101858 Internet www klover it e mail klover kl...

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