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ILav65 Instruction Manual 

 

 

4. 

SAFETY FEATURES 

In view of the safety standards of the unified text of the Machine Directive 2006/42/CE 
(implemented with Italian Legislative Decree 17/10), of the Low Voltage Directive 
2006/95/CE, of Electromagnetic Compatibility 2004/108/CE. 
 

WARNING

 

 

To reduce the risk of fire, electrical shocks or personal injury, comply with the 
following instructions 

 

Only use the machine indoors. Do not use the machine outdoors and do not 
expose it to rain. 

 

Exclusively use the machine complying with the instructions described in this 
manual.  

 

Only use the components and accessories recommended by the manufacturer. 

 

If the machine does not work correctly, or it has been dropped, has been 
damaged, has been left outside or has fallen in water, hand it to an authorised 
service centre. 

 

Do not use the machine if one of the openings is obstructed. Keep the openings 
clear from debris which might reduce the air flow. 

 

The machine has not been designed to collect hazardous powders. 

 

If it is operated near flammable vapours or materials, the machine may cause 
fires.  

 

Do not operate the machine near flammable liquids, powders or vapours. 

 

The machine is designed for commercial use, e.g. to be used inside 
supermarkets, hotels, schools, hospitals, factories, warehouses, thus for more 
complex applications than simple domestic cleaning operations. 

 

The use of the machine must be exclusively entrusted to personnel trained and 
informed on correct use. 

 

Maintenance and repair operations must be performed exclusively by qualified 
personnel. 

 

Should any foam or liquids escape the machine, immediately turn it off. 

 

Before performing cleaning or maintenance operations, disconnect the battery. 

 

Before handing the machine to a waste collection centre, the battery must be 
removed and correctly disposed of. 

 

Ensure all warning labels are legible and correctly applied to the machine. 

 

During operation, pay the utmost attention to other people, especially children. 

 

Before using the machine ensure all covers and doors are in the positions 
specified in the instructions. 

 

When the machine is left unattended, adopt all necessary measures to prevent 
any unintentional movement of the same. 

 

The machine must be exclusively operated by trained and authorised personnel. 

 

When the machine is left unattended, disable or lock the power supply switch to 
prevent unauthorised use. 

 

Exclusively use the chemicals recommended by the manufacturer. 

 

The machine is designed to be used with the brushes specified by the 
manufacturer. The use of other types of brushes may affect the machine's safety. 

 

 

 
13/08/14     Rev: 2.0.

0                                                                                                                               (

TRANSLATION FROM THE ORIGINAL 

LANGUAGE) 

17 

Summary of Contents for ILav65

Page 1: ...ILav65 INSTRUCTION MANUAL 20084 Lacchiarella MI Italy Via della Levata 1 Tel 39 02 8929291 E mail info klinmak com...

Page 2: ...best results it is recommended to use original KlinMak Srl consumables The trade or registered marks mentioned in this manual belong to their respective owners 13 08 14 Rev 2 0 0 TRANSLATION FROM THE...

Page 3: ...ILav65 INSTRUCTION MANUAL Description Ride on Scrubber Dryer Model ILav65 Revision 2 0 0 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE III...

Page 4: ...3 Safety devices relevant to mobile guards 19 5 CE PLATE POSITION 20 6 MACHINE TRANSPORT AND LIFTING 20 7 INTENDED USE OF THE MACHINE 20 8 REASONABLY FORESEEABLE INCORRECT USE OF THE MACHINE21 9 SUPP...

Page 5: ...30 13 1 7 WATER DETERGENT SOLUTION FLOW CONTROL KNOB 7 30 13 1 8 CHEMICAL METERING CONTROL KNOB only for Ki Do supplied version 8 31 13 1 9 BATTERY CHARGE STATUS INDICATOR 9 31 13 1 10 HOUR COUNTER 10...

Page 6: ...NT 39 14 7 CLEAN WATER FILTER CLEANING 40 14 8 EXTRACTION FILTER CLEANING 40 14 9 MAINTENANCE SCHEDULE 41 14 10 TROUBLESHOOTING 42 15 SOUND EMISSION 44 16 WIRING DIAGRAM 45 17 CE CONFORMITY 46 13 08 1...

Page 7: ...tromagnetic Compatibility 2004 108 CE with top quality materials and devoting a special effort to reducing the risk of accidents as much as possible We have therefore drawn up this manual in order to...

Page 8: ...ION Hazardous or unsafe procedures that might cause non severe personal injury or damage to the machine or surrounding objects En FOR SAFETY Used to identify actions to be undertaken for safe machine...

Page 9: ...ILav65 Instruction Manual 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 9...

Page 10: ...ntire brush unit the manual cam for lifting the wiper only and the controls The brushes wash the floor while the motor and the pair of gears solidly attached to the brushes actuate their motion The si...

Page 11: ...ystem includes the speed pedal the steering wheel the brake pedal The speed pedal is unidirectional Depending on how the sense of travel is set on the suitable panel selector the machine moves forward...

Page 12: ...motor 1 0 3 kW Type of drive rear wheel with differential Max climbing ability 16 Minimum steering corridor 2 400 mm Power supply Power supply 24 V Number of Batteries 2 Recommended batteries without...

Page 13: ...ILav65 Instruction Manual 3 1 Dimensions 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 13...

Page 14: ...ILav65 Instruction Manual 3 2 Functional units 6 16 17 18 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 14...

Page 15: ...ILav65 Instruction Manual 1 2 3 4 5 7 8 9 10 11 12 13 14 15 19 20 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 15...

Page 16: ...e flexible hose of the detergent solution 9 Squeegee 10 Vacuum fan motor 11 Brake pedal 12 Speed adjustment pedal 13 Steering wheel 14 Chemical detergent tank compartment 15 Battery compartment 16 Vac...

Page 17: ...rmarkets hotels schools hospitals factories warehouses thus for more complex applications than simple domestic cleaning operations The use of the machine must be exclusively entrusted to personnel tra...

Page 18: ...read the information Identify all the machine s safety devices Assure adequate training of the personnel in charge of operating the machine DO NOT OPERATE THE MACHINE IN THE FOLLOWING CASES You have...

Page 19: ...astic material protection casing The steering column contains moving parts levers for lifting the brush plate and live equipment electrical panel motors wiring This column is protected by a plastic ma...

Page 20: ...uired to drive it on a steep ramp it is recommended to lift the brush plate and take down the splashguard and brushes 7 INTENDED USE OF THE MACHINE ILav65 is a Scrubber Dryer machine driven by an oper...

Page 21: ...The machine is not intended for outdoors use Do not wash and extract corrosive flammable explosive liquids even if diluted It is strictly forbidden to use the machine in environments with explosion ha...

Page 22: ...here is no external damage leaks and that the wheels are not damaged 3 Ensure the wiper is correctly adjusted 4 Ensure the discharge pipe the relevant cap the pipe from the wiper are correctly install...

Page 23: ...t travel direction and select it on the Forward or Backward selector 4 With operator seated and key ON the parking brake is automatically released Now slightly press the accelerator pedal and move the...

Page 24: ...the tank the water temperature must not exceed 50 C Measure the amount of chemical in the solution tank after filling it with water Before adding any non liquid chemicals into the solution tank they m...

Page 25: ...ILav65 Instruction Manual 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 25...

Page 26: ...ignition key ON the parking brake is automatically released 3 Select the desired travelling direction forward or backward 4 Press the brush plate lowering switch until it rests on the floor 5 Press t...

Page 27: ...dirt A further application of solution contributes to making a hard cleaning operation mush easier When double washing passes are performed it is recommended to maintain a particularly low driving sp...

Page 28: ...lution tank The pipe is underneath the machine on the left side Lower the pipe towards the drain turn on the cock 4 Wash the tank with clean water and run clean water into the system until reaching ta...

Page 29: ...ILav65 Instruction Manual 13 CONTROL STATION 13 1 CONTROL STATION 1 2 3 4 6 7 8 9 10 11 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 29...

Page 30: ...utomatically disabled with a 15 second delay This delay is to allow the water recovered from the floor contained in the extraction pipe to be eliminated 13 1 4 BRUSH PLATE LIFTING SWITCH 4 The switch...

Page 31: ...n the aqueous solution turn the control knob clockwise To decrease the flow turn anticlockwise The solution percentage that may be created ranges from 0 no chemical detergent added to the duct that fe...

Page 32: ...always engaged every time the machine selector is OFF and the operator is not seated on the driving seat The brake is automatically disengaged with selector ON and operator seated there are safety mi...

Page 33: ...osition and the wiper only lifts by means of a cam To replace it on the floor turn the handwheel in the opposite direction until it is on the DOWN symbol 13 2 4 STEERING WHEEL It is used to turn the f...

Page 34: ...otection 30 Ampere position 3 extraction motor thermal protection 30 Ampere position 4 main thermal protection 5 Ampere 13 3 2 ANDERSON BATTERY CHARGER SOCKET It is located directly on the steering co...

Page 35: ...ILav65 Instruction Manual 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 35...

Page 36: ...n top of the battery as they might cause a short circuit Replace damaged or worn cables or terminals Check the electrolyte level in each battery element before and after charging Never add acid to the...

Page 37: ...xpansion may cause it to leak which causes loss of acid balancing and machine damage 5 Replace battery caps 6 Disconnect the battery connector form the machine Disconnect the battery charger form the...

Page 38: ...at the front of the brush plate Press the buttons with your foot until the brush detaches from its hub The brush might not detach completely just turn the brush slightly with your hand to detach it c...

Page 39: ...um losses Blade replacement is therefore required to prevent decrease of water extraction properties by the wiper To replace the blades 1 Loosen the two knobs on the right and left that lock the wiper...

Page 40: ...rder to clean it unscrew the cup remove the filter inside it and wash it under running water Replace it and fit the cup back in 14 8 EXTRACTION FILTER CLEANING The mesh filter is fitted inside the rec...

Page 41: ...ion of brakes and steering wheel x Inspect the vacuum filter for any debris x Clean the detergent solution filter and tank Check flow x Operate vacuum motors to dry them x Clean brushes and check them...

Page 42: ...Remove debris Worn wiper blades Rotate or replace the blades Water collection flexible hose clogged Release the vacuum flexible hose Water collection flexible hose not correctly inserted in the recov...

Page 43: ...nt solution tank Detergent solution flow de activated or adjusted too low Activate detergent solution flow or increase the flow adjustment Detergent solution filter obstructed Clean the detergent solu...

Page 44: ...ected with Class 1 precision sound level meter as set out in IEC standards with constant fast slow reading both from the position where the operator is located and in positions surrounding the machine...

Page 45: ...ILav65 Instruction Manual 16 WIRING DIAGRAM 13 08 14 Rev 2 0 0 TRANSLATION FROM THE ORIGINAL LANGUAGE 45...

Page 46: ...ies with all relevant provisions of Directive 2006 42 EC and subsequent amendments and additions implemented in Italy by Legislative Decree 17 2010 Machinery Directive and with standards EN60335 2 72...

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