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Instruction Manual

GB

A white LED illuminates the working space after ac-

tivating the trigger. It automatically switches off 10 
sec. after releasing the trigger. This feature can be 
deactivated (see tab.1)
The compact ergonomically formed design consists 
of 2 components. The grip area is rubber coated 
and therefore slip resistent. The housing design is 
optimized in respect of the center of gravity which 
improves the handling and supports fatique-proof 
working.

All tool functions can be controlled by 

one

 trigger. 

This results in an easy handling and a better grip 
compared to a two button operation.

Li-Ion batteries do neither have a memory effect nor 
self discharge. Even after long periods of non ope-
ration the tool is always ready to operate. In addition 
we see a lower power weight ratio with 50% more 
capacity and shorter charging cycles compared to 
NiMH batteries. 
The oil used in our tool is particularly environmen-
tally friendly and and has been rewarded „

The Blue 

Angel

“. The oil  is also suitable for low temperatures 

and has excellent lubrication characteristics

3.3  Description of the tool indication

This tool is equipped with a special circuit board incorpo-
rating several important features to inform the user about 
the current status of the unit. Please see Table 1 for more 
details.
Prior to operating the unit the charging level of the battery 
(pic. 1.2) should have been tested. A low charging level 
can be detected by the 

fl

 ashing of the LED (pic. 1.1) for 

20 s at the end of a cutting cycle.

4.  Remarks in respect of the 

determined use

Before starting any work on electrical appliances it must 
be safeguarded that there are no live parts in the immedi-
ate assembly area of the user. If this not possible special 
precaution measures (see EN 50110-1) for working near 
live parts must be provided. 
Do not use this tool when you are tired, on drugs, had 
alcohol or if you are medicated. 

4.1  Operation of the unit

Cycle: see pictures in front

Attention

Before starting the cutting process make sure 
that the cutting head ist locked correctly.

After having completed the cut the blades return into the 
starting position by brie

fl

 y actuating the retract button 

(pic. 1.4) once which saves you battery capacity. 

Attention

The cutting process can be interrupted at any 
moment by releasing the trigger.

2K

4.2  Explanation of the application range

Our electric-hydraulic cutting tool can cut reinforced 
copper and aluminium conductors or cables up to 
a maximum diameter of 85 mm/105 mm. The cut-
ting tool Ø85 mm is not able to cut some reinforced 
cables beyond 70 mm diameter because of the limi-
ted cutting force of 60 kN.

Attention

Do not cut ACSR, guy wire, wire ropes and rein-
forcing bars. This might damage the blades!

Attention

Use safety glasses when cutting forti

fi

 ed 

conductors

If different conducting materials have to be cut, please 
contact the manufacturer.

Attention

Do not cut live cables or conductors.
This is not an insulated tool.

The hand held tool is not supposed to be restrained in a 
vise. It is not allowed to use the tool in a stationary appli-
cation. Complying certain conditions the unit can be ope-
rated stationary with our presentation support EKST-L. 
The conditions can be taken from the instruction manual 
of the EKST-L.
The tool is not designed for continued cutting operations. 
After a sequence of approximately 30-40 completed cuts 
you have to make a break of 15 min. to give the tool time 
to cool down.

Attention

Too intensive use can cause heat damages for 
the tool

Attention

During the operation of electric engines sparks 
can occur which might ignite highly in

fl

 ammab-

le or explosive liquids and materials

Attention

Electric-hydraulic cutting tools should not be 
operated in pouring rain or under water.

4.3  Service and maintenance instruction

For every day service the unit has to be cleaned and dried 
after each use. The battery cartridge and the charging unit 
have to be protected against humidity and dust. 
The electric-hydraulic unit is equipped with a controller 
enabling the user to see when the next service is due by 

fl

 ashing for 20 sec. at the end of a working cycle. When 

the next service is due the unit must be returned to an 
authorised service center (ASC). Failure to observe this 
request results in loosing the Guarantee. Preventive 
maintenance serves your safety.

Attention

Do not damage the seals of the tool. If the seals 
are damaged the warranty is invalidated.

Attention

Keep the blades clean and grease the guidance 

regularly.

HE.13467 © 03/2010

ESG 85-L   ESG 105-L

Summary of Contents for ESG 105-L

Page 1: ...truction Manual RUS Anzahl der Seiten YY HE 13467 03 2010 TE 2 Verbindungen mit System The Power of Partnership Gustav Klauke GmbH Auf dem Knapp 46 D 42855 Remscheid Telefon 49 2191 907 0 Telefax 49 2...

Page 2: ...Bedienungsanleitung I HE 13467 03 2010 ESG 85 L ESG 105 L 5 1 4 3 7 2 optional NG2230 6 8 10 Bild pic fig 1 siehe see Tab 2 HE 15333 2K 9...

Page 3: ...2011 E May S Nov Z 2012 F June T Dec 1 4 HE 7040_D Achtung Schneidgefahr Caution Sharp blades Bild pic fig 2 1 2 3 HE 13467 03 2010 ESG 85 L ESG 105 L D 42855 Remscheid 5 HE 13428 HE 13428 HE 13430 HE...

Page 4: ...c fig 3 Bild pic fig 4 BL1830 22 min RAL2 10 40 C CLICK Bild pic fig 5 Bild pic fig 7 Bild pic fig 9 Bild pic fig 6 Bild pic fig 8 Bild pic fig 10 Li ion Bild pic fig 11 884676B996 884598C990 HE 13467...

Page 5: ...ungsanleitung IV Bild pic fig 21 Bild pic fig 20 2 2 CLICK Bild pic fig 16 Bild pic fig 18 Bild pic fig 19 Bild pic fig 17 OIL HE 13467 03 2010 ESG 85 L ESG 105 L on off PRESS PRESS ESG105 L 2 350 1 O...

Page 6: ...e de l accumulateur Selbsttest Self check autocontr le 20 sec 2Hz nach Arbeitsvorgang after working cycle apr s op ration de travail 20 sec 5Hz w hrend der bertemperatur while exceeding the temp limit...

Page 7: ...e Schneidwerkzeug ist ein hand gef hrtes Werkzeug und besteht aus folg Komponen ten Tab 2 siehe Bild 1 Pos Bezeichnung Funktion 1 LED rot Kontrollinstrument zum Feststel len des Ladezustandes eines We...

Page 8: ...ren werden Achtung Der Schneidvorgang kann jederzeit durch Los lassen des Bet tigungsschalters Bild 1 3 un terbrochen werden 2K 4 2 Erl uterung desAnwendungsbereiches Das Schneidger t kann sowohl armi...

Page 9: ...Ladezeit 22 min RAL2 BL1830 Schneidzeit 9 s bis 20 s abh ngig vom Leiterquerschnitt 12 s bis 25 s abh ngig vom Leiterquerschnitt Schnitte pro Akku ca 70 Schnitte 4 x 240 mm NYY ca 60 Schnitte 4 x 240...

Page 10: ...ectric hydraulic cutting unit is a hand guided tool and consists of the following components Table 2 see Picture 1 Pos Description Function 1 LED red Indicator for battery charge con trol tool functio...

Page 11: ...tract button pic 1 4 once which saves you battery capacity Attention The cutting process can be interrupted at any moment by releasing the trigger 2K 4 2 Explanation of the application range Our elect...

Page 12: ...are of their WEEE outside Germany unless the product has been shipped and invoiced from inside your country by Klauke Please contact your distributer to find out more how to get your tool recycled env...

Page 13: ...1 RUS 1 2 3 3 1 3 2 3 3 4 4 1 4 2 4 3 5 6 7 1 16 2 2 3 3 1 2 1 1 2 3 RAL2 NG2 3 4 5 6 7 8 330 9 10 HE 13467 03 2010 ESG 85 L ESG 105 L...

Page 14: ...2 RUS 3 2 350 10 I 2 50 NiMH The Blue Angel 2K 3 3 1 4 EN 50110 1 4 1 1 4 HE 13467 03 2010 ESG 85 L ESG 105 L...

Page 15: ...3 RUS 4 2 85 ESG 85 L 105 ESG 105 L ESG85 L 70 60 ACSR EKST L EKST L 30 40 15 4 3 HE 13467 03 2010 ESG 85 L ESG 105 L...

Page 16: ...ESG 105 L 7 2 10 5 60 120 85 105 18 3 RAL2 BL1830 22 RAL2 BL1830 9 20 12 25 70 NYY 4 x 240 60 NYY 4 x 240 Rivolta S B H 11 20 C 40 C 70 1 2 5 2 7 WEEE 2002 96 EG RoHS 2002 95 EEC http www klauke com W...

Page 17: ...mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN 294 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 982 EN 1037 enligt best mmelserna i direktivern...

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