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Instruction 

Manual 

EK 

120/25       page 

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Does the LED flash red and green and does an audible tone occur 
for 20 seconds it is not possible to charge that battery. The poles 
of the battery or the charging unit are dirty or the battery is low or 
damaged. If you want to charge two batteries in a row wait for 15 
min before you charge the second battery. 
 
Avoid great fluctuating temperatures under 0°C and above 40°C. 
Through these fluctuations damages may result for the battery 
cartridge as well as for the charging unit. The best operation 
temperature is between 15-25 °C.  
 
Do not leave or operate the charging unit in rain or snow. Do not 
charge the battery near lightly inflammable materials or gases. 
 
Do not use the cord to transport the charging unit or to pull the 
plug out of a wall socket with force. Do not insert strange parts 
into the ducts of the charging unit. 
 
The charging of the batteries must only be done with charging 
units supplied by the manufacturer. 
 

Attention 
Do not place the battery in your pocket or in your 
toolbox if there are any conductive materials in it 
such as coins, keys, tools or other metallic parts. 

 
Pull the plug of the charging unit after charging. Do not 
disassemble the charging unit or battery. 
 
In order to safeguard a safe and proper performance of the 
charging unit the repair and service of the unit should be made 
through our Service Center. 
 

5.6  Storage and transport of the crimping tool

 

 
In order to protect the tool against damages it has to be cleaned 
carefully after each use and be put into the transportation case 
which has to be closed safely. 
 

6.   Troubleshooting

 

 
a.) Flashing of the light diode display (Pos.-No. 6) 

=>

 See chapter 4.3 for more information about the special 

functions of the tool. 

b.) The tool loses oil. 

=>

 Return the tool to the manufacturer. Do not open the tool 

and damage the seals of the tool. 

c.) The crimping tool does not reach the final operating pressure. 

=>

 Stop the crimping process. Press the retract button (Pos.-No. 

2) and the operating switch continuously and simultaneously 
for about 10 sec. Is the malfunction not be eliminated by this 
attempt the tool has to be returned to the manufacturer. 

 

7.   Putting out of operation/waste disposal 

 
The disposal of the various components of the tool has to be 
treated separately. First you have to dispose of the oil at special 
delivery points. 
 

Attention 
Hydraulic oils represent a danger for the ground-
water. Uncontrolled draining of or improper 
disposal is under penalty.  
(environmental liability law) 

 
Next, the battery cartridge (Pos.-No. 7) has to be specially 
disposed of according to the EEC Battery Guideline. 
 
For the disposal of the remaining parts please reference the EC 
environmental guideline. 
 
Because of possible environmental damages we recommend to 
dispose of the tool by professional companies.  
 

Attention 
Do not dispose of the unit in your residential waste 
because it will finally end up on the waste dump 
which would be hazardous for the environment. 

 

A return of the old tool free of charge to the manufacturer cannot 
be granted. 

 

8.   Technical Data

 

 
Weight of the complete tool:  approx. 7,2 kg (incl. battery) 
Crimping force: 

approx. 120 kN 

Stroke: 25 

mm 

Driving motor: 

direct-current permanent field motor 

Battery voltage: 

12 V 

Battery capacity 

2,6 Ah 

Charging time: 

approx. 1 h (LG4),  

 

¼ h with Quickcharger (LG5) 

Crimping time: 

approx. 12 s to 16 s  

 

(depending on the connector size) 

Crimp per battery: 

approx. 40 crimps  
(Cu 150 mm² DIN 46235) 

Hydraulic oil: 

approx. 190 ml "Shell Tellus T 15" 

Environmental temperature:  -20°C to –40°C 
Sound level: 

70 dB (A) in 1m distance 

Vibrations: 

< 2,5 m/s² 

 
Dimensions: 

See Picture 2 

 
Additional instruction manuals are available free of charge. The part 
# is HE.9623_D. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for EK 120

Page 1: ...JCS HE9623_D doc HE 9623_D Anzahl der Seiten 16 Bedienungsanleitung Instruction Manual Handleiding EK 120 25 Serialnummer...

Page 2: ...____________________________________________________________________________ Bild Picture 1 3 10 5 4 6 1 2 9 7 First crimp Side a Crimping direction First crimp Bild Picture 2 Crimping direction Side...

Page 3: ...Taste zum ffnen der Pre eins tze im Fehler bzw Notfall 3 Ring se Vorrichtung zum Sichern des Ger tes und oder Montage 4 Pre kopf 120 kN C Pre kopf mit 25 mm Hub 5 Geh use Ergonomisch geformtes Kunsts...

Page 4: ...erung des Anwendungsbereiches Das Pre ger t verf gt ber eine gro e Anzahl verschiedener Pre eins tze Pos Nr 10 zum Verpressen von Klauke Verbindungsmaterial 2 Siehe DIN EN 50110 1 3 siehe Kapitel 5 5...

Page 5: ...heit leicht entz ndbarer Stoffe oder Gase 5 Siehe auch Bild 4 auf Seite 2 dieser Bedienunganleitung 6 Der Ladezustand des Akkus kann auch an der LED des Ger tes durch Leuchten am Ende einer Pressung e...

Page 6: ...isposal 8 Technical data Symbols Safety warnings Please do not disregard these instructions in order to avoid human injuries and environmental damages Operational warnings Please do not disregard them...

Page 7: ...e In case of an error the light diode display also signals periodically at the end of a working cycle The signal indicates in this case the circuit opening by the electronic fuse A possible reason for...

Page 8: ...he conductor ends must be cleaned with a cloth or brush before the assembly 3 Insert the conductor fully into the cable lug or connector 4 Pay attention to the crimping directions and use the appropri...

Page 9: ...ore information about the special functions of the tool b The tool loses oil Return the tool to the manufacturer Do not open the tool and damage the seals of the tool c The crimping tool does not reac...

Page 10: ...20kN C kop 5 Behuizing Ergonomisch uitgevoerde kunststof behuizing met afneembare deksel 6 Lichtdiode indicatie Controle instrument voor het vaststellen van de laadstand en Verdere apparaat functies 7...

Page 11: ...nde matrijzen pos nr 10 voor het persen van Klaukeverbindings materiaal 1 Zie DIN EN 50110 1 2 Zie hoofdstuk 5 5 3 Zie afbeelding 4 montage aanwijzingen voor kabelschoentjes en verbinders Tabel 2 zie...

Page 12: ...ermijd sterke temperatuurschommelingen onder 0 C en boven 40 C Daardoor kunnen beschadigingen aan de accu en aan het persapparaat optreden De optimale bedrijfstemperatuur ligt tussen 15 en 25 C 4 Zie...

Page 13: ...aciteit 2 6 Ah Accuspanning 12 V RA4 Accu laadtijd ca 1 uur LG4 resp 0 25 uur met snellader LG5 Perstijd 12 s tot 16 s afhankelijk van de connectorgrootte Persingen per accu ca 30 persingen bij Cu 150...

Page 14: ...1200 Lisboa Portugal Tel 351 21 3223400 Fax 351 21 3223410 E Mail ana pereira palissygalvani pt SLOWENIEN Isaria d o o Ms Zorz Proizvdnja in trgovina Cece 2a 1420 Trovlje Slowenien Tel 386 356 31800 F...

Page 15: ...kon ro KROATIEN Konekt d o o Mr Dubravko Salkovic Cerinina HR 10000 Zagreb Kroatien Tel 00385 12361890 Fax 00385 12361882 E Mail konekt zg tel hr SCHWEIZ Ferratec AG Mr B rgisser Gro mattstr 19 CH 896...

Page 16: ...tsdeklaration Vi f rklarar p eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 292 Teil 1 und 2 EN 294 EN 349 EN 60204 1 EN 28662 1 EN 50081 1 EN 50...

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