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Bedienungsanleitung 

EK 

120/25 

       Seite 

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8.   Technische Daten

 

 
Gewicht des kompl. Gerätes:  ca. 7,2 kg (inklusive Akku) 
Preßkraft: 

ca. 120 kN 

Hub: 25 

mm 

Antriebsmotor: Gleichstrom-Permanentfeldmotor 
Akkuspannung: 12 

Akkukapazität: 

2,6 Ah [RA4] 

Akku-Ladezeit: 

ca. 1 h [LG 4], bzw. ¼ h [LG5] 

Preßzeit: 

12 s bis 16 s (abhängig vom 
Verbinderquerschnitt) 

Pressungen pro Akku: 

ca. 40 Pressungen  
(Cu 150 mm² DIN 46235) 

Hydrauliköl: 

ca. 190 ml "Shell Tellus T 15" 

Umgebungstemperatur: 

-20°C bis +40°C 

Schalldruckpegel: 

70 dB (A) in 1m Abstand 

Vibrationen: 

< 2,5 m/s (gewichteterEffektivwert 
der Beschleunigung) 

 

Anmerkung 

Diese Bedienungsanleitung kann jederzeit kostenlos unter der 
Bestell-Nr. HE.9623_D nachbestellt werden. 
 

 

 

Instruction Manual 

for the electric-hydraulic crimping unit Type EK 120/25,  
Serial-No.  
 

Index 

 
1  

Introduction 

2  

Labels 

3  

Warranty 

4  

Description of the electric-hydraulic crimping unit 

4.1  

Description of the components 

4.2  

Brief description of the important features of the unit 

4.3  

Description of the light diode display 

5  

Remarks in respect of the determined use 

5.1  

Operation of the units 

5.2  

Explanation of the application range 

5.3  

Mounting instructions 

5.4  

Service and Maintenance instructions  

5.5  

Remarks on the use of the Battery Cartridge and Charger 

5.6  

Storage and transport of the crimping unit. 

6 Troubleshooting 

Putting out of operation/waste disposal 

8 Technical 

data 

 
 

Symbols

 

 

Safety warnings 
Please do not disregard these instructions in order to 
avoid human injuries and  environmental damages. 

 

Operational warnings 
Please do not disregard them to avoid damaging the pump 
unit. 

 
 

1. Introduction

 

 

Before starting to use the tool please read the 
instruction manual carefully. 

 
Use this tool exclusively for its determined use. 
 
Mounting and assembly of connecting material with the help of this 
tool must only be performed by specially trained personnel. The 
minimum age is 16 years. 
 
This instruction manual has to be carried along during the entire life 
span of that tool. 
 
The operator has 
-  to guaranty the availability of the instruction manual for the user 

and 

-  to make sure, that the user has read and understood the instruction 

manual. 

 

2.   Labels

 

 
On the labels fixed on the housing of the tool you’ll find the type 
specification name of the manufacturer and the company logo. On 
the opposite side of the housing you’ll find a label with a brief 
presentation of the scope of manageable cross-sections for copper 
and aluminium and the crimping force. The serial number is located 
on the hydraulic cylinder between the housing and the crimping 
head. On the crimping head you’ll find a warning against possible 
injuries during the crimp process. 
 

3.   Warranty

 

 
If correct operation is guaranteed our warranty is 6 months from the 
time of delivery unless otherwise specified by local guidelines and 
law. 
 

4.   Description of the electric-hydraulic crimping unit

 

 

4.1.  Description of the components

 

The electric-hydraulic crimping unit type EK 120/25 is a hand held 
tool and consists of the following components:  
 

Summary of Contents for EK 120

Page 1: ...JCS HE9623_D doc HE 9623_D Anzahl der Seiten 16 Bedienungsanleitung Instruction Manual Handleiding EK 120 25 Serialnummer...

Page 2: ...____________________________________________________________________________ Bild Picture 1 3 10 5 4 6 1 2 9 7 First crimp Side a Crimping direction First crimp Bild Picture 2 Crimping direction Side...

Page 3: ...Taste zum ffnen der Pre eins tze im Fehler bzw Notfall 3 Ring se Vorrichtung zum Sichern des Ger tes und oder Montage 4 Pre kopf 120 kN C Pre kopf mit 25 mm Hub 5 Geh use Ergonomisch geformtes Kunsts...

Page 4: ...erung des Anwendungsbereiches Das Pre ger t verf gt ber eine gro e Anzahl verschiedener Pre eins tze Pos Nr 10 zum Verpressen von Klauke Verbindungsmaterial 2 Siehe DIN EN 50110 1 3 siehe Kapitel 5 5...

Page 5: ...heit leicht entz ndbarer Stoffe oder Gase 5 Siehe auch Bild 4 auf Seite 2 dieser Bedienunganleitung 6 Der Ladezustand des Akkus kann auch an der LED des Ger tes durch Leuchten am Ende einer Pressung e...

Page 6: ...isposal 8 Technical data Symbols Safety warnings Please do not disregard these instructions in order to avoid human injuries and environmental damages Operational warnings Please do not disregard them...

Page 7: ...e In case of an error the light diode display also signals periodically at the end of a working cycle The signal indicates in this case the circuit opening by the electronic fuse A possible reason for...

Page 8: ...he conductor ends must be cleaned with a cloth or brush before the assembly 3 Insert the conductor fully into the cable lug or connector 4 Pay attention to the crimping directions and use the appropri...

Page 9: ...ore information about the special functions of the tool b The tool loses oil Return the tool to the manufacturer Do not open the tool and damage the seals of the tool c The crimping tool does not reac...

Page 10: ...20kN C kop 5 Behuizing Ergonomisch uitgevoerde kunststof behuizing met afneembare deksel 6 Lichtdiode indicatie Controle instrument voor het vaststellen van de laadstand en Verdere apparaat functies 7...

Page 11: ...nde matrijzen pos nr 10 voor het persen van Klaukeverbindings materiaal 1 Zie DIN EN 50110 1 2 Zie hoofdstuk 5 5 3 Zie afbeelding 4 montage aanwijzingen voor kabelschoentjes en verbinders Tabel 2 zie...

Page 12: ...ermijd sterke temperatuurschommelingen onder 0 C en boven 40 C Daardoor kunnen beschadigingen aan de accu en aan het persapparaat optreden De optimale bedrijfstemperatuur ligt tussen 15 en 25 C 4 Zie...

Page 13: ...aciteit 2 6 Ah Accuspanning 12 V RA4 Accu laadtijd ca 1 uur LG4 resp 0 25 uur met snellader LG5 Perstijd 12 s tot 16 s afhankelijk van de connectorgrootte Persingen per accu ca 30 persingen bij Cu 150...

Page 14: ...1200 Lisboa Portugal Tel 351 21 3223400 Fax 351 21 3223410 E Mail ana pereira palissygalvani pt SLOWENIEN Isaria d o o Ms Zorz Proizvdnja in trgovina Cece 2a 1420 Trovlje Slowenien Tel 386 356 31800 F...

Page 15: ...kon ro KROATIEN Konekt d o o Mr Dubravko Salkovic Cerinina HR 10000 Zagreb Kroatien Tel 00385 12361890 Fax 00385 12361882 E Mail konekt zg tel hr SCHWEIZ Ferratec AG Mr B rgisser Gro mattstr 19 CH 896...

Page 16: ...tsdeklaration Vi f rklarar p eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 292 Teil 1 und 2 EN 294 EN 349 EN 60204 1 EN 28662 1 EN 50081 1 EN 50...

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