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KitchenAid KUDD03DT, Technical Education

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KitchenAid KUDD03DT Technical Education Download Page 56

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Summary of Contents for KUDD03DT

Page 1: ...TECHNICAL EDUCATION JOB AID 4317427 KAD 10 2008 DRAWER DISHWASHER MODELS KUDD03DT Denotes Color ...

Page 2: ...iring Diagram and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the oven GOALS AND OBJECTIVES The goal of this Job Aid is to provide information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the Double Drawer Dishwasher The objectiv...

Page 3: ...oving The Upper Manifold Assembly And The Inlet Outlet Bezels 4 5 Tub Bottom Components 4 6 Removing The Tub 4 6 Removing A Pump 4 7 Removing The Fine Drain Coil And Turbidity Sensor Thermistor 4 8 Removing The Thermostat Thermal Fuse And Heater 4 9 Removing The Front Panel Intermediate Panel And The Control Housing 4 11 Tub Front Components 4 13 Removing The Pressure Switch Detergent Dispenser Ma...

Page 4: ...STING 5 1 DISHWASHER COMPONENTS 5 1 5 6 DIAGNOSTICS TROUBLESHOOTING 6 1 Diagnostics 6 1 WIRING DIAGRAM 7 1 Drawer Harness Wiring Diagram 7 1 Upper Frame Harness 7 2 Lower Frame Harness 7 3 Single Frame Harness 7 4 Page ...

Page 5: ...hat can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed You can be killed or seriously injured if you don t immediately follow instructi...

Page 6: ...SOLE DESIGN D DOUBLE S SINGLE YEAR OF INTRODUCTION S 2006 T 2007 COLOR CODE SS STAINLESS STEEL BL BLACK WH WHITE PA PANEL READY ENGINEERING CHANGE 0 1 2 ETC SERIAL NUMBER N U 41 01002 DIVISION RESPONSIBILITY N JACKSON TN YEAR OF PRODUCTION T 2006 U 2007 WEEK OF PRODUCTION 41 41ST WEEK PRODUCT SEQUENCE NUMBER KITCHENAID MODEL SERIAL NUMBER DESIGNATIONS MODEL NUMBER SERIAL NUMBER ...

Page 7: ...1 3 MODEL SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS Model Serial Number Plate On Left Side Of Upper Drawer Tech Sheet Behind Front Panel Of Lower Drawer ...

Page 8: ...16 25 Weight lbs 145 71 Color and Style Totally Integrated Yes Yes Full Height Door Yes Yes Accepts Wood Panel Yes Yes Towel Bar Handle Architect 2 Architect 2 Indicator lights On Top On Top Contoured Front B W SS No No Toe Kick Styling Smooth matte finish N A Toe Kick Color Black N A Controls Buttons Lights Microprocessor Controls Yes Yes Countdown display No No Rinse Aid low indicator Yes Yes Ty...

Page 9: ...entle Light China Light China Cycle Smart Wash Sensor Wash Sensor Wash Cycle Quick Wash Quick Cleanup Quick Cleanup Cycle Quick Rinse Rinse Only Rinse Only Option No Heat Air Dry Option may reduce the 4 hour fan run time ProDry ProDry Option High Temp Wash Hi Temp Scrub Hi Temp Scrub Option Light High Temp Rinse Sani Rinse Sani Rinse Option Delay Start 4 Hour Delay 4 Hour Delay Option Light Lock C...

Page 10: ... Ware Basket Lid 2 lids 2 lids Sliding tines No No Adjustable Tine Angle No No Performance Wash AHAM DW 1 Testing 5 place 83 3 83 3 Upper Wash Fixed Manifold Fixed Manifold Active Wash jets upper lower Yes Yes Hidden Heater Yes Yes Turbidity Sensor Optical Optical Dual Pump Motor Sys tem Yes Yes Dry Dry Score with rinse aid and Pro Dry TBD TBD No Heat Air Dry Option may reduce the 4 hour fan run t...

Page 11: ...llons Smart Wash 2 75 5 25 gallons 2 75 5 25 gallons Quick Wash 2 75 gallons 2 75 gallons Quick Rinse 1 75 gallons 1 75 gallons E Star compliant Yes Yes EF 0 65 1 3 Cycle Time With Out Dry in Minutes Pots Pans Heavy 80 80 Normal 59 76 59 76 China Gentle 60 60 Smart Wash 60 140 60 140 Quick Wash 35 35 Quick Rinse 18 18 Shipping Weight lbs 164 85 Installation Dimensions inches Width 24 24 Height 33 ...

Page 12: ...1 8 NOTES ...

Page 13: ... risk of injury do not allow chil dren to play in or on the dishwasher Under certain conditions hydrogen gas may be produced in a hot water system that has not been used for two weeks or more HY DROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such a period beforeusingthedishwasherturnonall hot water faucets and let the water flow from each for several minutes This will releas...

Page 14: ...nectors A B C Parts SUPPLIED Check that all parts are included A UL listed strain relief B 1 25 hose clamp C 8 mounting bracket screws D 4 unit mounting screws E Y drain connector F 4 mounting brackets G Drain connector spring clamps H 2 trim strips I Toe kick brackets J 2 toe kick bracket screws K Toe kick trim L 2 panel fasteners on some models M 10 TORX screws on some models A B C D E F H G I J...

Page 15: ...by the warranty This dishwasher is manufactured for indoor use only Install and level dishwasher on a floor that will hold the weight and in an area suitable Product Dimensions 23 59 5 cm 33 85 8 cm 19 48 9 cm 1 3 75 cm 24 61 cm 34 86 4 cm Installation Clearances Cutout dimensions 23 24 61 cm 33 85 7 cm 59 7 cm Preferred utililty area A Choose left hand or right hand drain and water connection rou...

Page 16: ...t conductors and con nectedtotheequipmentgroundingterminal or lead on the dishwasher Contact a qualified electrician Ensurethattheelectricalinstallationisadequate and in conformance with all national and local codes and ordinances You must have 120 volt 60 Hz AC only 15 or 20 amp fused electrical supply Copper wire only We recommend A time delay fuse or circuit breaker A separate circuit If direct...

Page 17: ...drain connector of the dishwasher Connect drain hose to waste tee or disposer inlet above drain trap in house plumbing and 20 50 8 cm minimum above the floor It is recommended that the drain hose either be looped up and securely fastened to the underside of the counter or be connected to an air gap Use a drain air gap if the drain hose is con nected to house plumbing lower than 20 50 8 cm above th...

Page 18: ...Remove parts package from inside the dishwasher Unpack Dish Drawer Prepare Cabinet Opening 1 Toensureminimumclearancedimensions exist Measure the distance from the cabinet countertop to the floor and ensure 33 3 4 85 7 cm minimum height Measure the distance from the front of the cabinet to the back wall and ensure 24 61 cm minimum depth Measurethedistancefromtheleft hand side to the righthand side...

Page 19: ... which dishwasher to counter attachment method will be used Option 1 Solid surface countertop installation Install second set of mounting brackets 33 85 cm from floor If needed drill 1 8 pilot holes in cabinet 33 85 cm Option 2 Wood countertop installation Preparedishwasherbyfoldingovertabs located on the top front as shown S TA R T ...

Page 20: ...ck 3 Adjust leveling legs based on the cabinet opening measurement and the chart below H X H X 33 86 cm 0 34 87 6 cm 1 6 cm 34 86 3 cm 0 3 cm 34 87 9 cm 1 9 cm 34 86 7 cm 0 6 cm 34 88 3 cm 2 2 cm 34 87 cm 1 cm 34 88 6 cm 1 2 5 cm 34 87 3 cm 1 3 cm 35 88 9 cm 1 2 9 cm 4 Place dishwasher in upright position Route Electrical Wiring Electrical Shock Hazard Disconnect electrical power at the fuse box o...

Page 21: ...ve the floor After routing the electrical wire through the left hand hole continue routing the wire along the left hand side of cabinet to the front of the opening Route Water Supply Line and Drain Hose 1 Connect water supply line to water valve on dishwasher Route wire through 1 3 81 cm hole located 8 20 32 cm above the floor 2 Route water supply line and drain hoses based on your cabinet require...

Page 22: ...in the rear bracket as shown Routewatersupplylineanddrainhoses into the cabinet Slide dishwasher partway into the cabinet opening Allow for access to the electrical terminal box Connect Water Supply Line and Drain Hoses 1 Connect water supply line to the water valve under the sink A Hot water supply A ...

Page 23: ... A D C 5 Connect the drain hose using one of the following options Option 1 Waste disposer no drain air gap A For new construction remove disposer plug B Connect drain connector to waste disposer C Tighten clamp A C B Option 2 No waste disposer and drain air gap A Drain hose connector B Drain air gap C Waste A B C Option 3 Waste disposer and drain air gap A Drain hose connector B Drain air gap C W...

Page 24: ...e clamp 6 Turn on water and check for leaks Make Electrical Connection Electrical Shock Hazard Disconnect electrical power at the fuse box or circuit breaker box before in stalling dishwasher Failure to do so can result in death or electrical shock WARNING 1 Removescrewsecuringtheelectrical box cover Remove cover 2 Route electrical wires through strain relief and secure to electrical plate ...

Page 25: ...s sized to connect direct wire to 16 gauge dishwasher wire e r i w x o b l a n i m r e T e r i w y l p p u s r e w o P e t i h w e t i h w k c a l b k c a l b r o t c e n n o c d n u o r g e r i w d n u o r g 4 Attach ground wire to the green ground screw A Attach ground wire to green screw B Attach white and black wires A B 5 Reinstall electric box cover with all wires contained inside the termin...

Page 26: ... the top of the frame flange height Pick the closest groove to the mark If the mark is between two grooves choose the groove that makes the trim strip the shortest On a protective surface cut the trim strip at the selected groove 1 1 2 3 5 Attach the toe kick bracket to the frame 6 Place trim strip into toe kick bracket 7 Attach toe kick bracket on the opposite side ...

Page 27: ...and electrical wiring are not kinked 2 Check left to right level by placing the level onthetopofthedrawer Checkfronttoback level by placing level on the slide rails 3 Adjust legs with a 3 16 socket wrench to level the dishwasher A Adjust legs A 4 Remove top drawer same procedure as followed to remove bottom drawer and set drawer on bottom drawer separated with corner packaging 1 1 2 2 ...

Page 28: ...ch dishwasher to the side cabinet mounting brackets installed earlier A Attach dishwasher to side cabinet mounting brackets A Option 2 Wood countertop Attach the dishwasher to the countertop usingthefoldedovermountingtabslocated on the top of the dishwasher A Attach dishwasher to countertop using folded over mounting tabs 1 2 A Complete Installation 1 Pull top drawer slide rails out and set top dr...

Page 29: ...zip tie Plug in dishwasher or reconnect the power 5 Select the Rinse Only cycle and press START RESUME Allow the dishwasher to fill rinse and drain Check for leaks If leaks are found secure the connection and repeat this step If you need Assistance or Service Please reference the Assistance or Service section of the User Instructions or contact the dealer from whom you purchased your dishwasher ...

Page 30: ...2 18 NOTES ...

Page 31: ...nward to the spray as shown This will improve cleaning and drying results Avoid overlapping items like bowls or plates that may trap food Place plastics small plates and glasses in the rack Wash only plastic items marked dishwasher safe To avoid thumping clattering noises during operation Load dishes so they do not touch oneanother Makesurelightweightloaditems are secured in the racks Whenloadings...

Page 32: ...erdishwasher detergent Powdereddetergentisrecommendedforuse in the drawer dishwasher When using gel of powder packets tablets it is recommendedthat the dispenser lid not be closed to allow the detergents to dissolve properly from the beginning of the cycle Add Rinse Aid Your dishwasher is designed to use rinse aid for good drying performance Without rinse aid your dishes and dishwasher interior wi...

Page 33: ...e sink nearest your dish washer until the water is hot Turn off water Select the wash cycle and options desired Press START RESUME button once and closethedrawer Afterabriefpause thecycle will begin The drawer must be closed within 3secondsafterpushingSTART RESUMEor the lights will flash a tone will sound and the dishwasher will not begin Press the START RESUME button again and shut the drawer wit...

Page 34: ...lightly soiled items or china and crystal This cycle washes at lower temperatures Towel drying may be required 1 00 1 00 1 20 Use to quickly wash prerinsed glasses or dish loads This cycle does not dry 0 30 none none Use for rinsing dishes glasses and silverware that will not be washed right away This cycle does not dry Do not use detergent 0 10 none none OPTION SELECTIONS H T I W E S U S N O I T ...

Page 35: ...asher drawer can be opened while the controls are locked Anytime OPTION SELECTIONS H T I W E S U S N O I T P I R C S E D S E P Y T D A O L H S I D S N O I T P O CONTROLS AND CYCLE STATUS CONTROL PURPOSE COMMENTS To start or resume a wash cycle If the drawer is opened during a cycle or the power is interrupted the Start Resume indicator flashes The cycle will not resume until the drawer is closed a...

Page 36: ...3 6 NOTES ...

Page 37: ...inside the KitchenAid 2008 Drawer Dishwasher IN TUB COMPONENTS TUB BOTTOM COMPONENTS Upper Manifold Air Inlet Bezel Coarse Cup Dispenser Assembly Wash Arm Air Outlet Bezel Thermostat Thermal Fuse Heater Element Turbidity Sensor Thermistor Drain Pump Fine Drain Coil Wash Pump Continued on the next page ...

Page 38: ...4 2 CABINET MOUNTED COMPONENTS TUB FRONT COMPONENTS Detergent Dispenser Pressure Switch Dual Inlet Valve Flow Meter Electrical Box Viewed From Left Side Of Dishwasher Dry Fan Main Control Module MCM ...

Page 39: ...4 3 Slide Lid Assembly Door Switch CABINET MOUNTED COMPONENTS Continued Viewed from front with door removed ...

Page 40: ...ply to the dish washer 3 Remove the silverware basket and dish racks 4 To remove the coarse cup a Unscrew and remove the coarse cup cap b Lift out the coarse cup NOTE The coarse cup is comprised of two slot ted pieces that can be separated for cleaning 5 To remove the wash arm a Unscrew and remove the wash arm cap b Lift out the wash arm 6 To remove the Filter Flow plate remove the retaining screw...

Page 41: ... up per manifold assembly on the inlet cap Be sure that it is properly in place on the cap Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 5 To remove the inlet and outlet bezels twist the bezels 1 4 turn counterclockwise NOTE There is a filter behind the outlet bezel vent Be su...

Page 42: ...eat for the other side of the tub TUB BOTTOM COMPONENTS REMOVING THE TUB Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Drawer Tab Drawer Tab Underside View NOTE The tub is still attached to the unit by the wiring harnesses connected to the back 5 Lift the tub from the slides a...

Page 43: ...nnect power 2 Turn off the water supply to the dishwasher 3 Remove the tub see Removing The Tub page 4 6 4 Remove the four bottom cover screws and remove the cover 5 Remove the two screws holding the pump to the tub see the top right photo 6 Loosen the two hose clamp screws pull the hoses off and remove the pump 7 Remove the wiring connector from the pump Bottom Cover Screws Pump Screws Clamp Scre...

Page 44: ... the coil 6 Access and remove the coarse cup and filter flow plate see Removing The Coarse Cup Wash Arm And Filter Flow Plate page 4 4 7 Remove the screws from the compres sion ring and fine drain 8 Remove the fine drain seal and plunger and the plunger spring You may need to use a small screwdriver to remove the fine drain spring Fine Drain Coil Screws Wiring Connector O Ring Compression Ring Fin...

Page 45: ...Plate page 4 4 4 Remove the tub and bottom cover see pages 4 6 4 7 5 To remove the thermostat and thermal fuse a Remove the three retainer screws from the thermostat bracket to remove the thermal fuse and thermostat Retainer Screws b Remove the spring retainer Spring Retainer c Lift the thermostat and thermal fuse out of the holder and disconnect the wire connectors from the terminals NOTE There a...

Page 46: ...e heater a Disconnect the wire connectors from the heater terminals b Remove the heater nuts Wire Connectors Heater Nuts Heater Shield c Position the tub to its upright position d Lift the heater and shield out of the tub ...

Page 47: ...nect power 2 Turn off the water supply to the dish washer 3 Remove the tub and bottom cover see pages 4 6 4 7 4 To remove the front panel on classic model a Remove the two screws from the un derside of the front panel b Slide the front panel down and off of the front of the tub 5 To remove the front panel on premium model a Remove the six screws from the back sides of the front panel b Slide the f...

Page 48: ...the six screws and remove the panel 6 To remove the control housing a Remove the two screws and rotate the housing off of the tub front b Remove the harness connector from the control housing Intermediate Panel Screws Control Housing Screws Connector ...

Page 49: ...age 4 5 6 To remove the pressure switch a Disconnect the wire connectors from the pressure switch terminals b Remove the retaining screw from the pressure switch c Disconnect the hose clamp and the hose from the pressure switch REMOVING THE PRESSURE SWITCH DETERGENT DISPENSER MAIN CONTROL MODULE AND DRY FAN 7 To remove the detergent dispenser a Disconnect the wire connectors from the dispenser sol...

Page 50: ...e Screws 9 To remove the Dry Fan a Disconnect the wiring connectors from the dry fan terminals b Remove the eight screws from the fan shroud and remove the shroud and dry fan Fan Shroud Screws 1 of 8 Dry Fan c Remove the push clip from the blower wheel and remove the wheel d Remove the four screws from the dry fan and remove the fan Blower Wheel Push Clip Dry Fan Motor Screws Wiring Connectors ...

Page 51: ... the unit b Disconnect the wiring connectors from the line break terminals c Loosen the screw and slide the line break out of the holder 4 To remove the tub lid and slider as semblies a Lift the tab at the bottom of each slider Wiring Connectors Line Break Tab Slider Screw b Pull the sliders down to release them and remove the sliders from the cabinet NOTE The left and right lid slider assem blies...

Page 52: ...nstall the inlet tube Water Inlet Tube Connector Tabs Lid Inlet Duck Bill Inlet Tube d Tilt the lid to the left e Squeeze the tabs on the water inlet tube connector g Remove the lid assembly from the cabinet Lid Assembly h Remove the three screws from the slide assembly and remove the assem bly from the cabinet Slide Assembly Screw 1 of 3 ...

Page 53: ...e water supply to the dish washer 3 Remove the dishwasher from its installed location REMOVING THE INLET VALVE FLOW METER ASSEMBLY 6 Remove the retainers from the tube ends Tube Retainer Tube Retainer Wire Connectors Inlet Valve Tube Retainer 4 Disconnect the wire connectors from the inlet valve and flow meter terminals 5 Remove the screws from the inlet valve and remove the valve Inlet Valve Scre...

Page 54: ...he tube from the valve body NOTE There is an O ring and duck bill at the end of the tubes NOTE When reassembling insert the duck bill into the valve body before in stalling the tubing Remove Tube Tube O Ring Flow Meter Connector ...

Page 55: ...o so can result in death or electrical shock WARNING 1 Unplug dishwasher or disconnect power 2 Turn off the water supply to the dish washer 3 Remove the tub and bottom cover see pages 4 6 4 7 4 Remove the screw from the frame facia Rotate the facia and remove it from the tub TOP AND BOTTOM FRAME FACIA REMOVAL Frame Facia ...

Page 56: ...4 20 NOTES ...

Page 57: ...ness or connectors disconnected Before testing any of the components perform the following checks The most common cause for control failure is corrosion on connectors Therefore dis connecting and reconnecting wires will be necessary throughout test procedures All tests checks should be made with a VOM or DVM having a sensitivity of 20 000 ohms per volt DC or greater FAN MOTOR Refer to page 4 13 fo...

Page 58: ...le 4 Touchtheohmmetertestleadstodetergent dispenser solenoid terminals The meter should indicate approximately 2 84 kΩ Note There is no test for Rinse Aid Dispenser Detergent Dispenser Solenoid Terminals WASH PUMP MOTOR Refer to page 4 7 for procedure for servicing the wash pump motor 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connectors from the WASH PUMP MOTOR terminals on was...

Page 59: ...s on drain pump motor 3 Set the ohmmeter to the R x 1 scale 4 Touch the ohmmeter test leads to drain pump motor terminals The meter should indicate between 23 and 32Ω Drain Motor Terminals HEATING ELEMENT Refer to page 4 10 for procedure for servicing the heating element 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connectors from the HEATINGELEMENTterminalsonheating element 3 Set...

Page 60: ...noid Set the ohmmeter to the R x 1 scale 4 Touch the ohmmeter test leads to drain solenoid terminals The meter should in dicate approximately 19Ω Solenoid Terminals INLET FILL VALVE Refer to page 4 16 for procedure for servicing the inlet fill valve 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connectors from the upperandlowerInletfill solenoidterminals Set the ohmmeter to the R x...

Page 61: ...tat terminals Set the ohm meter to the R x 1 scale 4 Touch the ohmmeter test leads to the limit thermostat terminals The meter should indicate continiuity 149 F 65 C and open 170 F 76 7 C High Limit Terminals THERMAL FUSE Refer to page 4 9 for procedure for servicing the thermal fuse 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connectors from the thermal fuse terminals Set the oh...

Page 62: ...5 6 NOTES ...

Page 63: ...mory corruption is detected during a running cycle the cycle will be stopped and the associated fault code will be displayed Field Service Test A Field Service Test may be started by pressing the High Temp Wash key 6 times followed by the Start key within 8 seconds This test must be performed with clean water to insure proper sensor performance The Field Service Test will not repeat The Heavy Wash...

Page 64: ...6 2 Fault Codes ...

Page 65: ...7 1 WIRING DIAGRAM DRAWER HARNESS WIRING DIAGRAM ...

Page 66: ...7 2 UPPER FRAME HARNESS ...

Page 67: ...7 3 LOWER FRAME HARNESS ...

Page 68: ...7 4 SINGLE FRAME HARNESS ...

Page 69: ...E PROFESSIONAL IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICALASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED IN HOME SERVICE PROFESSIONAL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 673...

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