KitchenAid 2003 M Technical Education Download Page 43

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To remove the motorized air door:

a) Remove the hex-head screws from the

motorized air door cover and remove
the cover.

c) Disconnect the wire connector from the

motorized air door and remove it.

REASSEMBLY NOTE: Be sure to position
the motorized air door with the motor and
wires as shown in the bottom left photo.

b) Pull the motorized air door out of the

refrigerator liner opening.

Screw

Motorized Air Door
Wire Connector

Screw

Motorized Air Door

Motorized Air Door Cover

Pull Out

Summary of Contents for 2003 M

Page 1: ...TECHNICAL EDUCATION JOB AID 4317344 KAR 15 2003 M MODEL BUILT IN SIDE BY SIDE REFRIGERATOR WITH VARIABLE CAPACITY COMPRESSOR ...

Page 2: ... Sheet provided with the refrigerator The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repai...

Page 3: ...Defrost Heater And The Evaporator 4 14 Removing The Touch And Display Boards The Motorized Air Door 4 18 Removing The Meat Pan Air Baffle Thermistor The Air Supply Thermistor And The Meat Pan Electronic Touch Control Assembly 4 20 Removing A Thermistor 4 23 Removing The Ice Maker The Emitter And The Receiver 4 24 Removing The Auger Motor 4 26 Removing The Water Reservoir And Water Valve 4 28 Remov...

Page 4: ...agnostics 6 3 Troubleshooting Chart 6 4 WIRING DIAGRAMS STRIP CIRCUITS 7 1 SXS Non Dispenser Wiring Diagram 7 1 SXS Dispenser Wiring Diagram 7 2 Bottom Mount Wiring Diagram 7 3 Main Control Board Block Diagram 7 4 Electronic Temperature Controlled Meat Pan Diagram 7 5 SXS Tubing Joint Diagram 7 6 Bottom Mount Tubing Joint Diagram 7 7 Strip Circuits 7 8 TECH TIPS 8 1 Servicing The Ice Bin Auger Ass...

Page 5: ...rtant safety messages in this Job Aid and on the appliance Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean All safety messages will tell you what the potential hazard is tell you how to reduce ...

Page 6: ... package touch the antistatic bag to a green ground connection point or unpainted metal in the appliance Avoid touching electronic parts or terminal contacts Handle the electronic control as sembly by the edges only When repackaging the failed electronic con trol assembly in an antistatic bag observe the above instructions Electrical Shock Hazard Connect green ground wire to ground screw Failure t...

Page 7: ...lt In MERCHANDISING SCHEME SERIES C Wrap Around Stainless Steel P Factory Installed Panel Kit S Framed Trim Kit Panels Not Included V VBL Pro Line Series CAPACITY SIZE 36 36 Width 42 42 Width 48 48 Width FEATURES D Ice Water Dispensing F Factory Installed Ice Maker w Filter M Factory Installed Ice Maker wo Filter Q Ice Crushed Ice Water Dispensing w Filter YEAR OF INTRODUCTION M 2003 COLOR CODE S ...

Page 8: ...RIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model Serial Number Label and Tech Sheet locations are shown below Model Serial Number Location Refrigerator Compartment Tech Sheet Location On Unit Compartment Cover ...

Page 9: ...d with the product KitchenAid will replace all Door Bins due to defective materials or workmanship KitchenAid will not pay for 1 Service calls to correct the installation of your refrigerator to instruct you how to use your refrigerator to re place house fuses or correct house wiring or plumbing to replace light bulbs or to replace water filters other than as noted above 2 Repairs when your refrig...

Page 10: ...1 6 NOTES ...

Page 11: ...evel ers extended 1 8 3 mm below the rollers For levelers fully extended 1 1 4 32 mm below the rollers add 1 1 8 29 mm to this dimen sion Top View Model Width A 36 91 cm 42 106 cm 48 122 cm 35 89 cm 41 104 cm 47 119 cm 25 1 8 64 cm A Front View 831 8 211 cm A see chart following Width of Refrigerator 36 91 cm 42 106 cm 48 122 cm 36 1 4 92 cm 42 1 4 107 cm 48 1 4 123 cm Model Width A as shown above...

Page 12: ...0 203 229 cm 4 10 2 cm 6 15 2 cm 3 7 6 cm 831 4 211 5 cm min 843 4 215 cm max to bottom of solid soffit 231 2 60 cm min 11 28 cm 77 196 cm A Width see chart following 6 15 2 cm 6 15 2 cm Model Width A as shown above 36 in 91 4 cm 42 in 106 7 cm 48 in 121 9 cm 35 1 2 in 90 2 cm 41 1 2 in 105 4 cm 47 1 2 in 120 7 cm A grounded 3 prong electrical outlet should be placed within 4 10 2 cm of the right ...

Page 13: ...he width of the compressor cover Locate the boards so the bottom surface of the boards are 84 213 cm from the floor During installation raise the refrigerator up so there is 1 4 6 4 mm maximum between the top of the refrigerator and the bottom of the anti tip boards Do not crush the con denser cover when raising the rear leveling legs If the water shutoff valve is not in the cabinets theplumbingfo...

Page 14: ...lace a level on the shelves and check to see if the refrigerator is level from front to back 4 Usethelevelingboltstoadjusttheleveling legs until the refrigerator is level from front to back 5 Make sure that all four leveling legs con tact the floor and support the full weight of the refrigerator 6 Make a final check to see that the refrig erator is level ADJUSTING THE DOORS Door Alignment Use the ...

Page 15: ...ng a 3 8 open end wrench and one from the top side using an Allen wrench 2 Remove the locking plate as shown 1 Door stop screw from bottom 2 Door stop screw from top 1 2 3 Turn the bushing located underneath the bottom of the hinge using the open end wrench Turning the bushing to the left counterclockwise will raise the door Turning the bushing right clockwise will lower the door 4 After adjusting...

Page 16: ...eezer doors and make sure that they open freely If a door opens too wide remove the door stop screw s from the bottom hinge 2 Holdthedooropentoapositionthatisless than 90 3 Replace the door stop screw s in the bottom hinge and tighten 1 130 2 110 3 90 1 2 3 ...

Page 17: ... page 3 4 THE ELECTRONIC TEMPERATURE CONTROL PANEL Power On Off Warmer Colder Warmer Colder FREEZER REFRIGERATOR WATER FILTER PERCENT LEFT RESET C SELECT The electronic control monitors the water valve for total elapsed time and gallons of water used The number displayed on the Water Filter Indicator WFI is the percentage of filter usage remaining The numeric display can be set for Fahrenheit or C...

Page 18: ...he resistance of the thermistors and compares it to both the customer temperature settings and the last thermistor reading taken This information is used to determine when to begin a cooling operation and if a change is necessary in the damper setting or the evaporator fan or com pressor speed When a warm refrigerator is first put into a cooling mode the air door partially opens and the compressor...

Page 19: ... min utes must elapse before allowing a restart At the end of the 7 minute period the con denser fan motor starts and the main control board sends the compressor speed signal to the inverter The compressor will not start for an additional minute due to the inverter delay The inverter board utilizes a current limiting device and thermal protection that eliminates the need for a compressor mounted t...

Page 20: ...a 4 minute drip time begins This allows the water to drain before the unit returns to a cooling mode Maximum defrost time pulsed heat on off time drip time is 37 minutes When entering a defrost cycle if the bimetal is open the time to defrost is reset to 8 hours and thecontrolwilltimethroughtheentire37minute defrost period During diagnostics this will al low a technician time to look for heater op...

Page 21: ... the com pressor returns to normal operation This cycle continuesindefinitelyuntilthecauseofthehigh temperature has been corrected If this cycle is repeated four times within 24 hours the Call Service indicator lights and the alarm sounds MAX COOL MODE Max Cool changes the refrigerator tempera ture setting to 34 F 1 C and the freezer to 5 F 21 C for 24 hours During Max Cool the freezer and refrige...

Page 22: ...o Master Alarm Reset to reset the Over Temperature Alarm MASTER ALARM RESET Pressing the Over Temperature Reset will turn off the audio alarm but does not affect the in dicator light the first time the Over Tempera ture Reset is pressed The indicator light will turn off once the Over Temperature Reset is pressed a second time The audio alarm will not sound again for the current condition that caus...

Page 23: ...to the refrigerator through the motor izedairdoor Therefrigeratorairthenreturnsto the freezer through the bottom air return see the illustration below It is important not to block any of the vents with food items If the vents are blocked airflow will be restricted and the temperature manage ment system will not function properly IMPORTANT Because air circulates between both sections any odors form...

Page 24: ...3 8 SEALED SYSTEM SCHEMATIC Discharge Suction Line Condenser Drier Heat Exchanger Evaporator Mullion Refrigerator Side Freezer Side Condensate Loop Compressor ...

Page 25: ...Assembly Ice Maker Auger Motor Freezer Door Switch Inverter Assembly Compressor Condenser Fan Motor Power Switch Main Control Board Assembly Filter Drier Motorized Air Door Water Valve Meat Pan Air Baffle Thermistor Air Supply Thermistor Meat Pan Electronic Touch Control Assy Water Reservoir Refrigerator Light Meat Pan Power Supply Ice Maker Inlet Heated Fill Tube Freezer Light 1 of 2 Evaporator F...

Page 26: ...move the hex head screw from the door linkage at the top of the door NOTE The door spring will remain under slight tension when the door is closed Main Decorative Panel Louvered Decorative Panel 4 Remove the eight screws from the unit compartmentfrontcover andpullthecover forward out of the way Screw 1 of 8 Unit Compartment Front Cover c Remove the two hex head screws from the door switch cover an...

Page 27: ...witch terminals NOTE Be sure to reconnect the wires to the same ter minal locations as shown below c Press against the four locking tabs on the body of the power switch and push the switch out of the bracket Power Switch Bracket Screws 1 2 3 4 5 6 Power Cord Ribbed Power Cord Smooth White Wire Black Wire N C N C REASSEMBLY NOTE When you reinstall the power switch in the bracket be sure to position...

Page 28: ...tthetwoinverterassemblywire connectors from the harness 5 Remove the two hex head screws from theinverterassembly seethephotoatthe top of the right column 6 Pull the inverter assembly forward and remove it from the rear bracket then posi tion the assembly out of the way Inverter Assembly 2 Wire Connectors 7 Usingalargescrewdriver prydownonthe compressor terminal cover and remove it from the compre...

Page 29: ...ult in death or electrical shock 10 Remove the hex head screw from the inverter sgreengroundwire seethephoto at the top of the right column on page 4 4 and remove the inverter assembly 11 Install the new inverter assembly and con nect the green ground wire to the chassis with its hex head screw ...

Page 30: ... Condenser Fan Motor 4 Remove the three hex head screws 2 in front and 1 in back from the condenser fan motor bracket see the photo at the top of the right column 5 Move the condenser fan motor assembly to the left and away from the condenser Rotate the bottom of the bracket toward the rear of the unit and move the con denser fan motor assembly to the front 6 Removethespeednutfromthecondenser fan ...

Page 31: ...4 7 7 Disconnect the wire connector from the condenser fan motor 8 Remove the two hex head screws from the condenser fan motor and remove the motor from the bracket Bracket Screws Wire Connector ...

Page 32: ... of the way see page 4 2 4 Disconnect the heated fill tube wire con nector from the harness see the photo at the top of the right column 5 Remove the three hex head screws from the ice maker inlet heated fill tube cover and remove the cover Ice Maker Inlet Heated Fill Tube 6 Press the front locking ring on the John Guest fitting and slide the fitting off the inlet Ice Maker Inlet Heated Fill Tube ...

Page 33: ...rontcover andpullthecover forward out of the way see page 4 2 4 Remove the two hex head screws from the main control board assembly enclo sure 5 Slide the wire grommet out of the enclo sureslotandpositiontheassemblysothat you can access the board 6 Remove the wire connectors from the main control board assembly Main Control Board Assembly 2 Screws 7 Remove the main control board from the five stan...

Page 34: ... 4 9 for the proce dure 5 Remove the hex head mounting screw from the meat pan power supply board enclosure see the photo at the top of the right column 6 Remove the hex head screw from the meat pan power supply green ground wire at the chassis Electronic Meat Pan Power Supply 7 Pull the meat pan power supply assembly forward as far as it will go and turn it over so you can access the board 8 Disc...

Page 35: ...t pan power sup ply assembly in the unit and connect the green ground wire to the chassis with its hex head screw Electrical Shock Hazard Connect green ground wire to ground screw Failure to do so can result in death or electrical shock ...

Page 36: ...ws and lower the refrigerator onto the four rollers Unit Compartment Cover 4 Cover Screws Right Rear Cover Screw 5 Pull the refrigerator out of its mounting location 6 Remove the eight screws from the unit compartment cover two on the left side four on the right side and one in each of the rear corners 7 Lift the unit compartment cover up and off the unit Leveling Screws Rear Front TIP OVER HAZARD...

Page 37: ...r drier 8 Remove the compressor terminal cover To remove the cover insert a flat bladed screwdriverintothetopslot pushdownon the screwdriver to release the catch and then rotate the cover forward at the top and lift it off the bottom catch 9 Loosen the strain relief from the compres sor terminal cover and remove the wire Terminal Cover Strain Relief Ground Wire Inverter Connector 14 Remove the fou...

Page 38: ...ns and shelves from in front of the evaporator cover 5 Remove all of the shelf mounting studs 6 Remove the two screws from each of the four bin glides and remove the glides from the sides of the freezer liner 7 Remove the ten hex head screws from the evaporator cover 8 Lift and unhook the two evaporator cover slots from the chassis tabs and pull the cover out of the freezer 9 To remove the bimetal...

Page 39: ...ove the two hex head screws from the evaporator fan motor shroud b Unclip the bimetal from the evaporator inlet tubing c Disconnect the defrost heater and evaporator fan motor connectors from the wiring harness d Remove the evaporator fan motor shroud and the two side foam blocks Evaporator Fan Motor Shroud Screws Continued on the next page Wire Connector Unclip Motor Evaporator Fan Motor Bimetal ...

Page 40: ...ws from the right evaporator cover mounting bracket and remove the bracket Be careful not to drop the screws down the drain hole at the bot tom of the liner Cover the hole with a cloth g Bend the two hangers at the bottom of the evaporator and remove the heater from the hangers Right Evaporator Cover Mounting Bracket h Remove the foam block from the right side of the evaporator Lift Pull Out Bend ...

Page 41: ... HEATER REASSEMBLY NOTES 1 The evaporator fan motor shroud has a foam block on each side Note the position oftheseblocksinthephotoandmakesure that you reinstall them correctly 2 Be sure to reinstall the foam block on the right side of the evaporator as shown in the photo in step 11h on the previous page i Unfasten the defrost heater from the two metal clips on the right side of the evaporator ands...

Page 42: ... the three hex head screws from the back of the touch control as sembly and lower the assembly Touch Control Assembly b Disconnect the two wire connectors from the touch control assembly and remove the assembly from the refrig erator Wire Connectors e Unclip the touch board from the locking tabs and remove the board Board Tabs Motorized Air Door 3 Screws At Back Of Control Electrical Shock Hazard ...

Page 43: ...he wire connector from the motorized air door and remove it REASSEMBLYNOTE Besuretoposition the motorized air door with the motor and wires as shown in the bottom left photo b Pull the motorized air door out of the refrigerator liner opening Screw Motorized Air Door Wire Connector Screw Motorized Air Door Motorized Air Door Cover Pull Out ...

Page 44: ...eplace all parts and panels before operating Failure to do so can result in death or electrical shock 3 To remove the meat pan air baffle thermistor a Remove the two screws from the baffle housing assembly then tilt the top of the assembly forward and pull the bot tom tab from the slot Meat Pan W Glass Cover b Disconnect the two wire connectors from the harness and remove the air baffle housing as...

Page 45: ...sure that you reconnect the harness to the indicated meat pan air baffle as sembly connector shown below Housing Cover Screw d Pull the meat pan air baffle assembly and thermistor out of the housing Housing Thermistor Meat Pan Air Baffle Assembly Housing Meat Pan Air Baffle Assembly Thermistor Connector 4 Connector Harness Assembly Harness Connector Here c Remove the screw from the air supply ther...

Page 46: ...screws from the deco rative cover and remove the cover Bin Glide Screws Decorative Cover Cover Screws d Remove the two screws from the meat pan electronic touch control assembly e Lift the assembly from the bottom and pull it out then unclip the top and pull it out so you can access the wiring f Disconnect the two harness connec tors from the board and remove the assembly Screws Electronic Touch C...

Page 47: ...hermistor locations are shown below 4 Disconnect the 2 wire connector and re move the thermistor 3 Remove the hex head screw from the thermistor cover Pull the cover forward at the screw end and unhook the tab from the slot at the other end of the thermistor cover Connector Refrigerator Freezer Thermistor Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before...

Page 48: ...ifting the bin off the door shelf 4 To remove the ice maker a Close the spring loaded emitter door and open the ice maker door Latch Button b Push the ice maker door to the left so that the right pin disengages from the pivot arm then lift the pin out of the pivot and remove the left pin Ice Maker Door Emitter Door c Remove the three screws from the left side of the ice maker bracket and the singl...

Page 49: ...odule board and remove the module Emitter Connector 6 To remove the receiver module a Remove the three screws from the re ceiver module and pull it out of the freezer liner opening Emitter Module Screw 1 of 3 b Disconnecttheharnessconnectorfrom the receiver module board and remove the module Receiver Connector 2 Wire Connectors Screw 1 of 3 e Remove the three hex head screws fromthebottomoftheicem...

Page 50: ...four screws from the auger motor bracket REMOVING THE AUGER MOTOR Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 7 Remove the containers from the freezer door so you can access the motor housing cover 8 Remove the two screws from the motor housing cover and remove the cover Coupling Ho...

Page 51: ...4 27 11 Allow the motor and hex drive shaft to drop down and remove them from the unit then pull the hex drive shaft out of the motor Auger Motor Hex Drive Shaft ...

Page 52: ...e all parts and panels before operating Failure to do so can result in death or electrical shock Bottom Trim Screw 1 of 6 Drip Pan 5 Unclipthewiresandremovethedispenser wiring terminal cover then disconnect the dispenser wiring connectors 6 Position a container to catch the water in the next step 7 Push in on the John Guest retaining ring and remove the water inlet tubing from the water valve 8 Re...

Page 53: ...gh Grommet Water Reservoir Tubing Straps d Removethecrisperandbottomshelves from the refrigerator compartment e Remove the hex head screw from the water reservoir tubing straps f Pull the ends of the water reservoir tubing up through the grommet 10 To remove the water reservoir a Push in on the John Guest retaining ring and remove the water reservoir tubing from the water valve b Remove the other ...

Page 54: ...4 Remove the bulb from the socket 5 Grasp the light socket by the rounded portion and pull out on the narrow end while pressing the locking arm see the photo below with a screwdriver blade Pull out on the socket until it disengages from the opening Grasp Rounded Portion Here Pull Out 6 Disconnect the two wires from the light socket terminals Wire Wire Locking Arm Electrical Shock Hazard Disconnect...

Page 55: ... stainless steel trimless doors to remove either type of front panel Continued on the next page 3 For paneled doors a Partially open the freezer door b Remove the screws from the freezer door handle and remove the handle d Proceed to step 5 on the next page to remove the dispenser 4 For stainless steel trimless doors a Position a wood block along the bottom edge at the left corner of the water ice...

Page 56: ...o remove the dispenser a Disconnect the wire connectors from the switch pack terminals and remove the front panel NOTE The wire colors aremarkednexttoeachterminalonthe switch pack Pull Out At Bottom Switch Pack 10 Connectors Dispenser Switch Assembly 2 Locking Tabs c Disconnect the three wire connectors and the ice door heater ribbon cable from the dispenser switch assembly and remove the assembly...

Page 57: ...and tape from the 1 4 tubing Microswitches Microswitches Locking Tab Locking Tab Water Reservoir Tubing John Guest Union Clip c Push the ARD off the retaining bracket d Remove the hex head screw from the ARD retaining bracket and remove the bracket e Feed the 1 4 tubing from the bottom and pull the ARD and tubing out of the door NOTE The tubing may be easier to remove if you remove the tubing con ...

Page 58: ...ser freezer door proceed to step 7 on page 4 35 5 Unclip the dispenser wiring terminal cover from the bottom of the unit then discon nect the dispenser wiring connector see the photo at the top of the right column Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock REMOVING A DOOR 6 Disconn...

Page 59: ...linkage at the top of the door NOTE The door spring will remain under slight tension when the door is closed Door Linkage Screw Square Post 9 Place a support under the door to prevent it from falling 10 Remove the four T27 screws from the door hinge 11 Lift the door so the bottom hinge is off the pin and remove the door Door Hinge 4 T27 Screws ...

Page 60: ...4 36 NOTES ...

Page 61: ...ontrolboard see page 5 5 6 Depending on the temperature the meter should indicate within the approximate range as shown in the chart below Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock TEMPERATURE RESISTANCE TEMPERATURE RESISTANCE F OHMS APPROX F OHMS APPROX 5 25900 27500 4 5 5930 630...

Page 62: ... the evaporator fan motor 1 Run the diagnostics tests see page 6 1 and check for the proper operation of the evaporator fan motor in step 03 NOTE During the evaporator fan motor opera tion 5 to 17 volts DC will be present at the yellow and white wires A constant 12 volts at the red and white wires will be present anytime thefanmotorisoperating Theremainingsteps will allow you to check the resistan...

Page 63: ...main control board Pins Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock If the 3 to 6 volts DC is present at the main control board continue with step 5 5 Unplug refrigerator or disconnect power 6 Disconnect the wire connector going to the compressor 7 Set the ohmmeter to the R x 1 scal...

Page 64: ...375 to 425 Ω 6 Touch one of the ohmmeter test leads to the motorized air door connector with the white wire and the other test lead to the blue wire The meter should indicate ap proximately 375 to 425 Ω DEFROST HEATER BIMETAL Refer to page 4 14 for the procedures for servicing the defrost heater and bimetal 1 Run the diagnostics tests see page 6 1 and check for the proper operation of the defrost ...

Page 65: ...rz Door Sw Enable 120 VAC 3 N A 4 Ref Door Input 120 VAC Voltage present when door is open 5 Ice Maker Valve Input 120 VAC Voltage present when ice maker is energized 6 Dispenser Valve Input 120 VAC Voltage present when dispenser valve is energized 7 Bimetal Input 120 VAC Voltage present when bimetal is closed 8 Frz Door Input 120 VAC 1 AC GND AC GND 2 AC L1 120 VAC 3 AC Neutral AC Neutral 4 AC Ne...

Page 66: ...h actuator button and the meter should indicate an open circuit infinite Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Refer to page 4 2 for the procedure for servic ing the power switch 1 Unplug refrigerator or disconnect power 2 Disconnect the wires going to the power switch 3 Set t...

Page 67: ...ly 330 to 355 Ω AIR SUPPLY THERMISTOR Refer to page 4 20 for the procedure for servic ing the air supply thermistor 1 Unplug refrigerator or disconnect power 2 Disconnect the thermistor wire connector from the main harness 3 Set the ohmmeter to the R x 1K scale 4 Inserttheohmmetertestleadsintothetwo connector pins of the thermistor connec tor 5 Depending on the temperature the meter should indicat...

Page 68: ...to activate the dispenser switch Voltage readings may vary depending on the supply voltage and the type of test equipment being used Pin 1 Motor Harness Connector Electrical Shock Hazard Voltage is present during these tests Press Tips Into Connector Slots Against Bare Wire Terminals To Check Voltages 3 Press the Unlocked button on the water and ice dispenser front panel 4 Touch the AC meter test ...

Page 69: ...C meter s black test lead to wire harness pin 1 and the red test lead to pin 2 then press the ice dispenser lever The meter should indicate 115 VDC 10 8 Press the Cube ice button on the water and ice dispenser front panel 9 Touch the DC meter s red test lead to wire harness pin 1 and the black test lead to pin 2 then press the ice dispenser lever The meter should indicate 115 VDC 10 10 Remove the ...

Page 70: ...nector 4 Connector Harness Assembly Harness Connector Here Refer to page 4 20 for the procedure for servic ing the meat pan air baffle and thermistor 1 Unplug refrigerator or disconnect power 2 Disconnect the meat pan air baffle motor and the thermistor wire connectors from the main harness 3 Set the ohmmeter to the R x 1K scale 4 Touch the ohmmeter test leads to connec tor pins 5 and 6 of the mea...

Page 71: ...ater filter status indicator After 20 minutes the control will default from the Diagnostics Mode to a normal cooling mode Power On Off Warmer Colder Warmer Colder FREEZER REFRIGERATOR WATER FILTER PERCENT LEFT RESET C SELECT To enter the diagnostics mode Press and hold the Water Filter Reset keypad and then immediately press and hold the Power keypad Continue to press both keypads for 3 seconds or...

Page 72: ... that 120 VAC is between line and neutral at the con denser fan motor connection white red and white wires Step 5 should turn on the compressor within a 7 second window and will run at full speed 4500 rpm NOTE If the compressor does not turn on during this step wait 7 minutes and recheck the compressor Step 6 is a visual inspection test When step 6 is selected if the damper motor is operating corr...

Page 73: ... control will return to Various Cheeses mode If any of the tests fail the succeeding tests do not need to be per formed and the LED corresponding to the failed step will blink A fast blink LED will repeatedly turn on and off for 0 6 seconds A slow blink LED will repeatedly turn on and off for 0 2 seconds NOTE If the time elapsed exceeds 20 min utes while in the Diagnostics Mode the mode will be ex...

Page 74: ...t cold evaporator air bypass the air door See RC Thermistor section See Main Control Board section Freezer Com partment FC Too Warm FC control set too warm FC thermistor Freezer light not shutting off Evaporator fan not running or not running up to speed Condenser fan not running Frost blocking evaporator air flow Thermistor wires reversed Main control board Compressor not operational Inverter not...

Page 75: ...se is coming from the unit compart ment section Condenser fan blade is hit ting The noise is coming from the unit compart ment section Compressor is noisy See Evaporator Fan section See Condenser Fan section See Compressor section Overtemp Alarm Temperatures are 48 F in the RC or 15 F in the FC for more than 1 1 2 hrs The compressor is not operating The inverter is not operating See Over Temperatu...

Page 76: ...rst time the OVER TEMPERATURE RESET is pressed The indicator light will shut off once the OVER TEMPERATURE RESET is pressed the second time The audio alarm will not sound again for the current condition that caused the alarm until a new condition occurs or until a Master Alarm Reset is per formed A Master Alarm Reset can be per formed by pressing the POWER ON OFF twice or by turning the power to t...

Page 77: ...No display no interior lights RC control set too warm FC control set too warm Run control diagnostics to check condenser fan operation in step 4 The condenser fan runs independently of the compressor but is a constant speed DC motor Voltage is sup plied to the condenser fan by a relay on main control board Voltage should be present at pin 1 of connector 6 of the main control board during operation...

Page 78: ...evaporator fan jumper har ness to the bimetal harness WH V to WH YL BU to BU YL BK to YL and YL RD to RD If wiring is incorrect order evaporator fan kit Binding Check for the evap fan to be mis aligned and for the wire harness to be pull ing on the evap fan Hitting Check for the fan blade hitting the scroll and realign Freezer FC Thermistor Inoperative Reversed wiring Check wires and connectors Th...

Page 79: ...n Evaporator fan motor does not run Touch Display Board No display no interior lights can not change settings Verify Touch display board connection and wiring to the cabinet Overtemp Alarm Temperatures are 48 F in the RC or 15 F in the FC for more than 1 1 2 hrs The overtemp alarm is a visual and audio signal that alerts the customer to unaccept ably warm temperatures in either compart ment for mo...

Page 80: ...6 10 NOTES ...

Page 81: ...7 1 WIRING DIAGRAMS STRIP CIRCUITS SXS NON DISPENSER WIRING DIAGRAM 115 VOLTS 60 HZ ...

Page 82: ...7 2 SXS DISPENSER WIRING DIAGRAM ...

Page 83: ...7 3 BOTTOM MOUNT WIRING DIAGRAM ...

Page 84: ...7 4 MAIN CONTROL BOARD BLOCK DIAGRAM ...

Page 85: ...7 5 ELECTRONIC TEMPERATURE CONTROLLED MEAT PAN DIAGRAM ...

Page 86: ...n Out 6 Transition Tube to Restrictor 7 Condenser Outlet Copper to steel 8 Condenser Inlet Copper to steel 9 Drier Top Key Number Description 1 0 Drier Bottom 1 1 Evaporator Inlet 1 2 Evaporator Outlet 1 3 Compressor Suction line 1 4 Compressor Process Stub 1 5 Crimp Fuse 1 6 Suction Line to HT Exchanger 1 7 Heat Loop In 1 8 Heat Loop Out ...

Page 87: ...5 Crimp Fuse 1 6 Suction Line to HT Exchanger 1 7 Discharge Transition to HT Loop Transition 1 8 Drain pan out to Condenser Transition 1 9 Heat loop In Key Number Description 1 Compressor Discharge 2 Discharge Process Tube 3 Crimp Fuse 4 Drain Pan Out 5 Heat Loop Out 6 Transition Tube to Restrictor 7 Condenser Outlet Copper to steel 8 Condenser Inlet Copper to steel 9 Drier Top ...

Page 88: ...R POWER ON OFF POWER ON OFF WH RD RD WH BK COMPRESSOR L1 N P7 3 P7 8 P5 2 P5 3 INVERTER BOARD ELECTRONIC CONTROL BOARD THERMISTOR CONDENSER FAN MOTOR POWER ON OFF POWER ON OFF BK WH RD WH L1 N P5 2 P6 1 ELECTRONIC CONTROL BOARD CONDENSER FAN MOTOR ...

Page 89: ...H EVAPORATOR FAN MOTOR YL RD BU YL BU WH VT YL BK YL RD DEFROST CYCLE DEFROST HEATER POWER ON OFF POWER ON OFF BK DEFROST HEATER L1 N P5 2 P6 4 PK ELECTRONIC CONTROL BOARD BIMETAL POWER ON OFF POWER ON OFF BK L1 N P5 2 P6 5 LB BK WH ELECTRONIC CONTROL BOARD ICE MAKER MODULE ELECTRONIC CONTROL ENABLED CIRCUITS ICE MAKER ...

Page 90: ...0 POWER ON OFF POWER ON OFF BK L1 N P4 1 WH TN DOOR SWITCH ELECTRONIC CONTROL BOARD POWER ON OFF POWER ON OFF BK L1 N P4 2 WH TN DOOR SWITCH ELECTRONIC CONTROL BOARD 1 2 3 REFRIGERATOR LIGHT FREEZER LIGHT ...

Page 91: ...he blades from turning when you remove the screw in the next step see the photo at the top of the right column 2 Remove the screw from the auger assem bly coupling and pull the coupler and flat washerofftheendoftheshaft NOTE The screw may be difficult to remove if there is sealant applied to the threads Release Button Screw Coupler Flat Washer Screwdriver Handle 3 Turn the ice bin over to its upri...

Page 92: ...ure that you position the mounting plate and the blade as sembly oval inset on the auger shaft properly see the photo above Auger Spreader Mounting Plate Blade A Blade B Blade C 6 Spacers Nylon Flat Washer Shoulder Spacer Shoulder Spacer BladeAssembly LATCH ASSEMBLY REMOVAL 1 Use a small screwdriver and insert the blade under the locking tab of the latching arm 2 Pull on the latching arm while pry...

Page 93: ...8 3 NOTES ...

Page 94: ...8 4 NOTES ...

Page 95: ...RIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 FOR TECHNICAL INFORMATION AND SERVICE POINTERS www servicematters com IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR WHIRLPOOL P...

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KitchenAid 2003 M, Technical Education

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