KINSHOFER AUGERTORQUE SB Series Operator'S Manual Download

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HYDRAULIC BREAKER

OPERATORS MANUAL

SB RANGE

Document No: 99-95 518001 - Rev 1

Doc Date: 27-05-2021

Part No: 51-8901/ 51-8902

www.augertorque.com

99-95526001 - ISSUE 1-1

ENGLISH

Summary of Contents for AUGERTORQUE SB Series

Page 1: ...HYDRAULIC BREAKER OPERATORS MANUAL SB RANGE Document No 99 95 518001 Rev 1 Doc Date 27 05 2021 Part No 51 8901 51 8902 www augertorque com 99 95526001 ISSUE 1 1 ENGLISH ...

Page 2: ...curred through continuing product development and improvement Editor of the original operating instructions and Manufacturer of the attachment Auger Torque Europe Limited Hazleton Cheltenham England Tel 44 0 1451 861 652 Fax 44 0 1451 861 660 Email sales augertorque com www augertorque com The Original Operating Instructions for which the manufacturer accepts responsibility is the language German ...

Page 3: ... 1 9 Residual risks 13 1 10 Type plates 15 1 11 Transport Unloading and Packaging 15 1 12 Hydraulic breaker lifting points and storage 16 1 13 Incoming goods inspection 17 2 Product information 18 2 1 Product overview 18 2 2 Intended use 19 2 3 Restrictions 19 2 4 Foreseeable misuse 20 2 5 Safety stickers 20 3 Technical Information 21 3 1 Requirements of the carrier machine 21 3 2 Operating pressu...

Page 4: ... 36 5 1 Dismantling 36 6 Cleaning and care 37 7 Maintenance and service 38 7 1 Maintenance 38 7 1 1 Maintenance check list 39 7 1 2 Daily maintenance 40 7 1 3 Wear inspection 40 7 1 4 Greasing points 41 7 1 5 Check after 50 operating hours 42 7 1 6 Internal threads of hydraulic fittings 43 7 1 7 Annual maintenance 43 7 1 8 Commissioning after being shut down for 1 month or more 43 7 1 9 Storage fr...

Page 5: ...5 7 5 Disposal 46 8 Claims warranty and liability 47 8 1 Complaint 47 8 2 Warranty and liability 47 9 Certificate of Inspection 48 10 EC Declaration of conformity 49 ...

Page 6: ... installed operated and maintained the attachment and or carried load could fall down causing serious injuries or damage to property Installation operation and maintenance of the attachment may only be carried out by authorised trained and experienced personnel Before beginning these personnel must read and understand the following information the operating and safety instructions for the attachme...

Page 7: ...sed standards used DIN EN ISO 4413 Hydraulic fluid power General rules DIN EN 474 1 Earth moving machinery Safety DIN EN ISO 12100 Safety of machinery General design principles German standards used DIN 15428 Lifting equipment Technical delivery conditions Safety and health rules at work BGR Germany BGR A1 Basic principle of prevention BGR 137 Handling of hydraulic liquids BGR 500 Operation of wor...

Page 8: ...to observe the safety instruction will lead to death or serious injury Signal word WARNING Dangerous situation where failure to observe the safety instruction could lead to death or serious injury Signal word CAUTION Dangerous situation where failure to observe the safety instruction could lead to minor injuries Signal word NOTICE Indicates improper handling which can lead to damage to property Th...

Page 9: ... manual Close off and secure the danger area Keep a safe distance of 15 m during operation Warning Danger of injury Before disconnecting the hydraulic connections bleed the hydraulic pressure off of the lines WARNING Danger of injury Falling material Warning Danger to life High voltage lines safety clearance WARNING Danger of injury Do not operate drive on terrain contours steep gradients or criti...

Page 10: ...ructed persons are those individuals who have been thoroughly and verifiably instructed in the tasks entrusted to them and the possible dangers involved Personnel are to be instructed at regular intervals For improved tracking create an instruction log containing at least the following information Date Trainee s name Type subject of instruction Instructor s name Signature fields for the instructor...

Page 11: ...tive gloves protects the hands from liquids harmful to the skin injuries such as abrasions and minor cuts Safety shoes Safety shoes protect the feet from crushing from falling objects and from slipping on slick surfaces Protective helmet A protective helmet shields the head from falling objects swinging loads and collisions with fixed objects Safety glasses Safety glasses serve to protect eyes fro...

Page 12: ...ation exposure value determined as 21 m s 1 75 2 Action value determined as 0 55 m s 2 Or if desired by a member state Vibration exposure value determined as 9 1 m s 1 75 Vibrations arising during operation and transferred to the carrier machine and the operator The intensity of these vibrations varies depending on the material being processed The maximum working time for which the operator is per...

Page 13: ...ves as they are described in these operating instructions If you have additional questions contact the manufacturer Do not weld the attachment until after you have consulted the manufacturer and received welding instructions Do not tamper with safety devices under any circumstances WARNING Incorrect replacement parts Incorrect replacement parts pose a danger of injury Incorrect or faulty replaceme...

Page 14: ...nexpectedly Hydraulic fluid under high pressure can escape as a result of damage to individual components Permit only trained personnel to work on hydraulic equipment Before beginning work on hydraulic equipment turn off the drive motor and secure it against restarting Relieve pressure in all hydraulic conduits and check for absence of pressure Remove all air from newly attached hydraulic componen...

Page 15: ...ttachment is carefully packed by the manufacturer in order to avoid damage during transportation WARNING Personal injuries and damage to property can be caused by lifted loads falling down Observe the weight information and any symbols which are attached to the transportation packaging Use lifting equipment with sufficient carrying capacity to unload the attachment from the transport vehicle ...

Page 16: ...ontrolled tilting or overload when lifting the attachment e g using hoists straps belts etc it must be ensured that the adapter is moved in the middle Lifting points hydraulic breaker Pos Description SB FX 1 Hooks and rings housing 2 Holes adapter Storage from 1 month To prevent rusting on the cylinder and other damage eg to seals the hydraulic breaker must be stored in a vertical position NOTICE ...

Page 17: ...ng Immediately after unpacking check The attachment as well as any accessory parts delivered with it for transport damage and defects The completeness of the delivery with reference to the delivery note Use the original packaging for any return shipping Dispose of the packaging in accordance with regional regulations ...

Page 18: ...00 SB400 SB500 The version delivered can be found on the accompanying paperwork e g delivery note SB hydraulic breaker Pos Description 1 Housing monoblock design 2 Flange adapter plate 3 Hydraulic connections IN OUT 4 Cylinder housing tool holder 5 Bush 6 1 x holding pin SB70 2 x holding pin SB100 500 7 Spring pressure pin 8 Dust seal 9 Tool chisel ...

Page 19: ...asphalt earth etc The maximum permissible back pressure is 2 5 MPa 25 bar The breaker works with a system for energy recovery that utilises the inertia of pressurised gas to make high impact performance and low stress on the excavator arm possible The breaker is also equipped with a system that prevents the effects of blank firing on the structure of the attachment 2 3 Restrictions NOTICE All inst...

Page 20: ...chment 2 5 Safety stickers NOTICE All safety stickers must remain legible Symbol Description Symbol Description DANGER WARNING CAUTION Before entering a hazardous situation Pay attention to the risk of injuries material or property damage Follow the instructions Adhere to the safety clearance At least 10 m 30 ft Before carrying out maintenance and repair work Switch the machine off read and compre...

Page 21: ...e operating pressure and oil flow on the carrier machine The setting values are also described on the type plate NOTICE A higher operating pressure on the carrier is not permitted and must be reduced 3 2 Operating pressure and oil flow Type Oil flow Operating pressure Back pressure Hydraulic connection Pressure and tank line l min MPa bar MPa bar inch SB70 13 20 10 100 2 5 25 G1 2 SB100 15 30 11 1...

Page 22: ...act energy Operating weight mm mm kg rpm J t SB70 900 40 70 900 1100 280 0 5 2 5 SB100 1000 45 100 900 1100 400 1 2 3 5 SB150 1100 48 145 900 1100 580 1 5 4 5 SB200 1200 55 190 900 1100 750 2 5 6 5 SB250 1250 65 250 900 1100 950 3 0 8 0 SB300 1550 75 320 800 1000 1200 4 5 9 0 SB400 1650 80 430 700 900 1700 6 0 11 0 SB500 1700 90 540 600 800 2300 8 0 12 0 ...

Page 23: ... breaker L W A 125 dB In compliance with the above mentioned directive the guaranteed sound power level LWA is specified for every hydraulic breaker in a pictogram on the working equipment This sticker may not be removed or have its contents changed under any circumstances If it is damaged or illegible it must be replaced Guaranteed sound power level LWA WARNING Hearing damage resulting from noise...

Page 24: ...bserve the accompanying operating instructions for the quick coupler Install the attachment on the carrier machine as per the ordered version By means of an adapter as a rigid mounting integrated on the upper part of the attachment depending on the excavator type or a hydraulic quick coupling NOTICE The operating weights of the carrier machines and attachments must be adapted to each other see cha...

Page 25: ...ferent hole patterns to flange mount an adapter Adapter assembly Description Fig 1 Carefully place the adapter on the top of the breaker and align the drilled holes fig 1 and 2 Insert the cylinder screws into the drilled holes and secure with washers and nuts fig 3 see chapter Maintenance tightening torques Fig 2 Fig 3 ...

Page 26: ...26 4 2 1 Hole patterns the hydraulic breaker is supplied with the following hole patterns to flange mount an adapter SB70 SB100 SB150 SB200 SB250 SB300 SB400 SB500 ...

Page 27: ...es Connect the hydraulic connections to the hydraulic connections IN OUT of the breaker fig 4 SB fig 5 FX The hydraulic breaker SB FX is ready for use NOTICE The hydraulic breaker is an extension of the excavator arm care must be taken to ensure that no collisions occur between the attachment and the carrier machine during operation Check the full range of movement carefully for this reason Disman...

Page 28: ...4 F can cause damage to seals and hydraulic components due to increased hydraulic pressure Switch on the hydraulic pump of the carrier machine 5 to 10 minutes before commencing work to allow the hydraulic oil to warm up 4 5 Functional checks Carry out a functional check of the attachment after assembly and after all related tasks have been completed Check that all mechanical and hydraulic connecti...

Page 29: ...he breaker Insufficient nitrogen pressure in the upper part Refill the nitrogen in the upper part Low frequency and high energy per impact Tool blocked in the lower area of the upper part Attempt to extract the tool and mount it again Breaker partially blocked Impact mass or other dynamic element damaged Oil loss from the tool Cylinder seals worn out Remove the breaker and replace all seals Scratc...

Page 30: ...ulic circuit hammer line is activated and the pressure line of the breaker is connected to the hammer line If the excavator has no breaker line a connector must be chosen that fulfils the required technical data Most problems and defects that occur during operation are therefore caused when fastening elements become loose or when leaks occur that are not immediately remedied Since mechanical parts...

Page 31: ...xcavator arm do not get damaged the correct pressure of the excavator must be determined and maintained during use Do not use the hydraulic breaker and the tool as a lever or for demolition Incorrect use Incorrect use Do not use in a single location for longer than 30 seconds without penetrating the material since this can lead to overheating and damage to the point In this case chose another loca...

Page 32: ...h high voltage lines do NOT leave the cabin of the carrier machine move the machine until there is no longer contact and a safe distance has been reached 4 8 1 Gas support nitrogen N2 The SB hydraulic breaker is equipped with a gas support system It consists of a pressure chamber filled with nitrogen N2 that is located on the upper part of the breaker If a decline in performance of the breaker is ...

Page 33: ... Fig 2 Refill the nitrogen NOTICE Nitrogen with a purity grade of 99 8 must be used Connect the pressure reducer to the nitrogen bottle Connect the filling hose between the pressure reducer and the free connector on the manometer of the breaker Now push the moveable sleeve with the needle of the manometer into the valve again until the manometer displays pressure Slowly open the regulator on the p...

Page 34: ... 3 using an extractor The tool sits freely in the cylinder housing and can be removed Tool change Fig 1 Fig 2 Fig 3 SB100 500 with 2 holding pins Completely knock out the blocking locking pin with the extractor and breaker The holding pins are free and can be removed from the holes on the opposite side The tool sits freely in the cylinder housing and can be removed Before assembling a new tool the...

Page 35: ...t there are no persons within the safety distance of 20 m NOTICE Ensure that the tool has made contact with the material and exert pressure on the breaker using the excavator arm before starting the breaker The front part of the excavator can be lifted a few centimeters to increase the pressure on the tool 4 8 3 Setting the stroke rate There are no configuration options for the stroke rate of the ...

Page 36: ...cribed in the shutting down chapter as well as on the safety instructions sheet WARNING Health risks and environmental contamination through escaping oil Hydraulic oil may escape from the lines on the attachment and the carrier machine during dismantling Position a suitable collecting tray under the hydraulic connections to collect the oil 5 1 Dismantling 1 Switch off all supply media if available...

Page 37: ...x 1 MPa 10 bar air pressure min 400 mm nozzle distance 2 The attachment can be cleaned with the help of a high pressure cleaner max 80 C water temperature max 7 MPa 70 bar water pressure min 400 mm nozzle distance Never clean seals and seal gaps directly with a pressure washer The paint requires two weeks to harden completely after commissioning or after being repainted Do not use a pressure washe...

Page 38: ...points before lubricating NOTICE Use under intensified working conditions All information relates to an 8 hour working day Maintenance intervals should be cut in half or performed every day with Construction site operation where there are extreme levels of dirt Increased operating times e g multi shift operation Significant external influences Frequent underwater use Replace hydraulic hoses every ...

Page 39: ...ter data as verification of the safety checks carried out in the Verification of checks chapter Seal replacement Crack checking by means of die penetration process per EN 571 and EN ISO 3452 Oil change in the vibration unit Every 2 years Replace hydraulic hoses under intensified working requirements see also warning in maintenance chapter Every 6 years Replace hydraulic hoses couplers and screwed ...

Page 40: ... Use grease with properties as described in the chapter oil and grease 5 Check bolted connections and tighten if necessary 7 1 3 Wear inspection NOTICE Both the bushes for the tool guide on the hydraulic breaker and the tool chisel must be checked regularly for wear and tear The degree of wear of the different types is listed in the following Type Starting diameter Max wear Bush Tool Bush Tool mm ...

Page 41: ...41 7 1 4 Greasing points Greasing points hydraulic breaker SB FX Pos Description 1 Grease nipple tool holder 2 Grease nipple for the optional lubrication system Beka Lube ...

Page 42: ... M18 27 275 390 470 205 290 345 M20 30 390 550 660 290 405 485 M22 34 530 745 890 390 550 656 M24 36 675 950 1140 500 700 840 M27 41 995 1400 734 1032 M30 46 1350 1900 995 1400 M33 50 1830 2580 1350 1903 M36 55 2360 3310 1740 2440 M39 60 3050 4290 2250 3164 M42 65 4500 3320 M48 6500 4795 Locking screws nuts Friction coefficient 0 125 Type Tensilock screws nuts Ribbed screws nuts Quality class Clas...

Page 43: ...20 x 1 5 170 16 G A 140 M22 x 1 5 190 20 G A 320 M27 x 2 0 320 25 G1 A 380 M33 x 2 0 500 30 G1 A 600 M42 x 2 0 600 38 G1 A 800 M48 x 2 0 800 7 1 7 Annual maintenance Carry out an expert inspection for cracks wear corrosion and functional safety according to the country specific health and safety directives In Germany the test must be carried out per regulation BGR 500 chapter 2 8 section 3 15 2 7 ...

Page 44: ...of all warranty and liability claims through unauthorised modifications to the attachment Possible damage to property and loss of functional safety No structural modifications or changes to settings may be undertaken on the attachment or on components Welding work only after consultation with the manufacturer and compliance with the Welding instructions Specification of the filler material NOTICE ...

Page 45: ... medium hard and solid rock 2 Blunt tool reinforced concrete very hard rock 3 Pyramid tool pyramidal reinforced concrete very hard rock 4 Chisel tool medium hard and layered rock 5 Wood cutter tool cuts all types of wood 6 Asphalt drive breaks up asphalt 7 Pile drive placing wooden and concrete posts ...

Page 46: ...geneous hydraulic oil Do not mix hydraulic oils of differing standards under any circumstances In case of doubt regarding the specification or mixture replace the hydraulic oil completely The proportion of foreign oil must not exceed 2 Hydraulic oils should be analysed every 500 operating hours to avoid a premature oil change Observe the information in the operating instructions for the carrier Mi...

Page 47: ... delivery date and delivery time name of the driver and registration number of the transport vehicle Include the delivery papers with the return 8 2 Warranty and liability Services and deliveries are provided exclusively according to the general terms and conditions of service of the manufacturer Agreements deviating from these terms must be agreed to in writing and confirmed by the manufacturer G...

Page 48: ...ty of the operator If an inspection sticker is on the attachment at delivery the manufacturer recommends replacing the round sticker after each inspection for the next due date Stickers can be obtained from the manufacturer Verification of SAFETY CHECKS having been carried out Type Serial number Year Date Qualified expert Company ...

Page 49: ...d to the assembly copy example follows EU Declaration of Conformity The responsible person Name Position Company Name Auger Torque Europe Ltd Address Telephone Fax Hazelton Cheltenham GL54 4DX England 44 0 1451 861652 44 0 1451 861660 Declares that the product described Manufacturer Auger Torque Europe Ltd Model Serial Number Conforms to the Machinery Directive 2006 42 EC It also complies with the...

Page 50: ...50 NOTES ...

Page 51: ...51 NOTES ...

Page 52: ...td 2021 Auger Torque Europe Ltd All Rights Reserved Auger Torque USA LLC 2640 Jason Industrial Parkway Winston GA 30187 USA Tel 1 844 287 6300 Fax 1 770 947 9916 Email sales augertorqueusa com Auger Torque Europe Ltd Hazleton Cheltenham GL54 4DX England Tel 44 0 1451 861652 Fax 44 0 1451 861660 Email sales augertorque com Auger Torque Australia Pty Ltd 122 Boundary Rd Rocklea Queensland 4106 Austr...

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