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17 

User Instruction Manual

Kingspan SafePro 2 

Anchor and Cable System

12.0 System Design, Installation & Fixings

12.1 The Kingspan SafePro 2 Cable System

The System will be positioned to suit your specific requirements 
and local site conditions. The certified Kingspan Installer will 
have verified all the necessary parameters before commencing 
installation to ensure the safety of your product when it is in use.
Position is determined by some of the following factors:
–  The requirement for access and task to be performed
–  Availability of structural anchors
–  Ground clearance
–  Obstacles beneath the work area
–  Type of PPE to be used
The user must always access the System from a position of 
safety therefore an additional fall protection system may be 
required.
Do not detach from the system unless you are in a position of 
safety.

12.2 Installation

Lives are at risk if the Anchor(s) is not installed correctly. 
Kingspan Certified Installers are highly trained in design, 
installation, certification and maintenance. Certified Installers 
are certified by Kingspan and records of trained personnel 
are kept by our company. Customers should not attempt an 
installation on their own unless they have received approval and 
training by Kingspan. Customers must have access to all the 
tools and information required to successfully install and test the 
product.
Included in this manual is a checklist of the minimum amount of 
information that should be supplied by the installer following the 
installation of your Anchor(s).

12.3 Fixings

It is imperative that the supporting structure is capable of 
withstanding at least twice the loads that will be generated in 
the event of a fall. A structural engineer should verify this is the 
case before a system is installed.
Furthermore, fixings and the interface of components with 
the structure must be such that they do not permit dissimilar 
materials to come into direct contact. The position of the base 
plate and number of fixings that hold the anchor down to the 
roof are critical to the products safety and should never be 
altered.
All fixings must be correctly installed in accordance with 
Kingspan’s Installation Instructions.

12.4 Packaging

All equipment leaving Kingspan is packaged to prevent damage 
and / or deterioration during transportation. Any concerns or 
claims regarding the condition of the equipment should first 
be addressed to the installer. All parts of the packaging can be 
recycled.

12.5 Quality

Kingspan operates a quality system to ISO9001 and offers full 
product traceability for all components. All Kingspan products 
are tested in accordance with current regulations and verified by 
an authorised testing laboratory. All Kingspan Certified Installers 
are comprehensively trained, regularly audited and provide 
method statements and risk assessments. The product is the 
subject of annual surveillance by the Notified Body.

Summary of Contents for SafePro 2

Page 1: ...Kingspan SafePro 2 Anchor and Cable System User Instruction Manual Fabrications Safety Lighting solutions UK Ireland...

Page 2: ...Maintenance Check List Anchor 14 10 0 Foreword Cable 15 11 0 The SafePro 2 Cable System 16 11 1 The Kingspan SafePro 2 Cable System 16 11 2 Positioning the SafePro 2 Cable System 16 Contents 12 0 Syst...

Page 3: ...n certified Installer or competent persons trained by Kingspan or Kingspan s representative and must be in accordance with Kingspan s technical instructions and all prevailing national standards All u...

Page 4: ...gid anchor The Anchors c arrest and work restraint applications The Anchors can be installed on standing seam bituminous and PVC membrane composite built up and roofing systems Both Anchors allow the...

Page 5: ...all 3M DBI SALA RoofSafe Anchor and Cable System The RoofSafe Anchor Section 2 0 2 2 Positioning of the 3M DBI SALA RoofSafe Anchor When positioning the 3M DBI SALA RoofSafe Anchor System there are tw...

Page 6: ...all the tools and information required to successfully install and test the product Included in this manual is a checklist of the minimum amount of information that should be supplied by the installe...

Page 7: ...fixings The Anchor s must not be used as a lifting system Do not use the Anchor for equipment tie back Never exceed the recommended number of users on the Anchor See label on product or system tag Ne...

Page 8: ...s bitumen cement chloride paint or aggressive cleaning fluids Stainless Steel parts are particularly susceptible to pitting corrosion from chlorine so avoid exposure in this type of environment If the...

Page 9: ...implements must also be avoided Preferably fall arrest equipment like this should when not required for use be kept in dedicated cabinets which permit adequate ventilation 6 0 Pre Use In Use Checks 6...

Page 10: ...r cross members that are not shaped in a way that can capture the gate of the hook 3M DBI SALA RoofSafe Anchor and Cable System Pre Use In Use Checks Section 6 0 10 6 3 Compatibility of Components If...

Page 11: ...g lanyard to the rear D ring of the harness This prevents the lanyard getting in the way during use Always ensure make compatible connection only Always ensure that the locking mechanism of the carabi...

Page 12: ...gistration card Recorded and indicated the minimum ground clearance Provided the contact details of Kingspan Provided the contact details of the Installation company The maximum number of users permit...

Page 13: ...minous Membrane Roof Composite Built Up Roof PVC Membrane Roof Form No 5903917 Rev D 3M DBI SALA RoofSafe Anchor and Cable System Typical Anchors Section 8 0 13 Standing Seam Roof Anchor Bituminous Me...

Page 14: ...rectly tightened Use Torque Wrench as required Proof load test concrete fixings to 6kN Clean system as necessary Check Attachment Devices operate correctly Cable Systems Check cable condition for fret...

Page 15: ...should be conducted by a Kingspan certified Installer or competent persons trained by Kingspan or Kingspan s representative and must be in accordance with the Kingspan s technical instructions and all...

Page 16: ...sealed around the Anchors for true weather proofing SpiraTech Anchor Single Point Tip Over Anchor Can be used as a single point Anchor for up to two users CE Only Can be used as a single point Anchor...

Page 17: ...he product Included in this manual is a checklist of the minimum amount of information that should be supplied by the installer following the installation of your Anchor s 12 3 Fixings It is imperativ...

Page 18: ...sting the Anchor and fixings The System must not be used for lifting Do not use the system for equipment tie back Never exceed the recommended number of users on the system See label on product or sys...

Page 19: ...e system with acids bitumen cement chloride paint or aggressive cleaning fluids Stainless Steel parts are particularly susceptible to pitting corrosion from chlorine so avoid exposure in this type of...

Page 20: ...s kinks or excessive sag in the cable or damaged brackets Turn the disc attached to the tensioner If the disk does not turn contact your Installer for advice Check the legibility of all markings on an...

Page 21: ...ty If necessary the user should use other safety equipment such as a twin tailed lanyard to facilitate safe access to the attachment area 16 3 Attaching to the System The slider is designed in such a...

Page 22: ...point of the UniGrab should be facing towards the side you want to walk on 16 4 Working on both sides of the 3M Fall Protection System To remove the UniGrab reverse the procedure on page 9 If you wish...

Page 23: ...the installation A unique identification number The number and length of systems The maximum number of users per span and per system The length and type of lanyards The installation date The date of...

Page 24: ...NOTES 1 MATERIAL 031 004 0 8mm 0 1mm ALUMINUM 5005 2 FINISH ANODIZED SCREEN PRINTED BLACK BLUE Pantone 2748 LOW TEMPERATURE BAKED USE THE CURRENT REVISION OF FILE 7241184 ai FOR LABE L GEOMETRYAND ART...

Page 25: ...nents SYSTEMEYE PIN SafePro 2 System Eye Pin CORNER90 8mm 90 Corner TOGGLE8mm 8mm Hex Swage Toggle TENSIONER8mm 8mm 0 8 kN Hex Swage Tensioner CORNER45 8mm 45 Corner SLIDER CAR8mm 8mm UniGrab Carabine...

Page 26: ...rectly tightened Use Torque Wrench as required Proof load test concrete fixings to 6kN Clean system as necessary Check Attachment Devices operate correctly Cable Systems Check cable condition for fret...

Page 27: ...n to deal with such emergencies cannot be overemphasized Such a plan includes consideration of rescue equipment personnel and training as necessary It is not acceptable just to rely on the emergency s...

Page 28: ...r markets please contact your local sales representative or visit www kingspanpanels com Care has been taken to ensure that the contents of this publication are accurate but Kingspan Limited and its s...

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