background image

14 

User Instruction Manual

Kingspan SafePro 2 

Anchor and Cable System

9.0 Maintenance Check List

Maintenance Check Sheet

CUSTOMER INFORMATION

Site Name:
Site Address:

INSPECTOR INFORMATION

Kingspan Protection ID No:
Name:
Address:

Telephone:

INSPECTION INFORMATION

Inspection Date:
System Type:
KS1000 RW 

KS1000 LP 

KS500  Zip 

KS1000 TP

KS1000 Zip 

SafePro 2

ALL CHECKS MUST BE CARRIED OUT IN ACCORDANCE WITH CURRENT TECHNICAL DOCUMENTATION AND INSTRUCTIONS.

Check List

Notes

All Systems

Visual inspection. Check system for signs of a fall event
Check system ID Tag is present and legilble
Check all components for signs of damage, rusting or severe corrosion
Check all components are isolated from disimilar metals
Check integrity of structure
Check split pins present and in good condition
Check that Unieyes/End Anchorages are correctly orientated and in good condition
Check fasteners are correctly tightened. Use Torque Wrench as required
Proof load test concrete fixings to 6kN
Clean system as necessary
Check Attachment Devices operate correctly

Cable Systems

Check cable condition for fretting, corrosion, signs of contamination and damage
Cable tension OK
 Check SafePro 2 Tensioners for correct thread engagement and ensure lock nuts are tight
Check inline energy absorbing elements are intact 
Check intermediate brackets are not deployed and nylon shear pins are intact

SafePro 2 Anchors

Check energy absorbing elements are not deployed
Ensure all waterproofing elements are present and intact
Check standing seam clamps with a torque wrench

Rail System

Check system, carriage and end stops are securely fixed
Check system for cracks in rail
Check rail for signs of deformation
Roofsafe rivets hand checked for secure fixing - tug anchorage at each section
Check all joints are securely fixed

NOTES AND IMPORTANT OBSERVATIONS

System in good condition and cleared for use

System not acceptable, further action required

Inspector’s 

Signature

Print 

Name

Next Inspection  

Due Date

Summary of Contents for SafePro 2

Page 1: ...Kingspan SafePro 2 Anchor and Cable System User Instruction Manual Fabrications Safety Lighting solutions UK Ireland...

Page 2: ...Maintenance Check List Anchor 14 10 0 Foreword Cable 15 11 0 The SafePro 2 Cable System 16 11 1 The Kingspan SafePro 2 Cable System 16 11 2 Positioning the SafePro 2 Cable System 16 Contents 12 0 Syst...

Page 3: ...n certified Installer or competent persons trained by Kingspan or Kingspan s representative and must be in accordance with Kingspan s technical instructions and all prevailing national standards All u...

Page 4: ...gid anchor The Anchors c arrest and work restraint applications The Anchors can be installed on standing seam bituminous and PVC membrane composite built up and roofing systems Both Anchors allow the...

Page 5: ...all 3M DBI SALA RoofSafe Anchor and Cable System The RoofSafe Anchor Section 2 0 2 2 Positioning of the 3M DBI SALA RoofSafe Anchor When positioning the 3M DBI SALA RoofSafe Anchor System there are tw...

Page 6: ...all the tools and information required to successfully install and test the product Included in this manual is a checklist of the minimum amount of information that should be supplied by the installe...

Page 7: ...fixings The Anchor s must not be used as a lifting system Do not use the Anchor for equipment tie back Never exceed the recommended number of users on the Anchor See label on product or system tag Ne...

Page 8: ...s bitumen cement chloride paint or aggressive cleaning fluids Stainless Steel parts are particularly susceptible to pitting corrosion from chlorine so avoid exposure in this type of environment If the...

Page 9: ...implements must also be avoided Preferably fall arrest equipment like this should when not required for use be kept in dedicated cabinets which permit adequate ventilation 6 0 Pre Use In Use Checks 6...

Page 10: ...r cross members that are not shaped in a way that can capture the gate of the hook 3M DBI SALA RoofSafe Anchor and Cable System Pre Use In Use Checks Section 6 0 10 6 3 Compatibility of Components If...

Page 11: ...g lanyard to the rear D ring of the harness This prevents the lanyard getting in the way during use Always ensure make compatible connection only Always ensure that the locking mechanism of the carabi...

Page 12: ...gistration card Recorded and indicated the minimum ground clearance Provided the contact details of Kingspan Provided the contact details of the Installation company The maximum number of users permit...

Page 13: ...minous Membrane Roof Composite Built Up Roof PVC Membrane Roof Form No 5903917 Rev D 3M DBI SALA RoofSafe Anchor and Cable System Typical Anchors Section 8 0 13 Standing Seam Roof Anchor Bituminous Me...

Page 14: ...rectly tightened Use Torque Wrench as required Proof load test concrete fixings to 6kN Clean system as necessary Check Attachment Devices operate correctly Cable Systems Check cable condition for fret...

Page 15: ...should be conducted by a Kingspan certified Installer or competent persons trained by Kingspan or Kingspan s representative and must be in accordance with the Kingspan s technical instructions and all...

Page 16: ...sealed around the Anchors for true weather proofing SpiraTech Anchor Single Point Tip Over Anchor Can be used as a single point Anchor for up to two users CE Only Can be used as a single point Anchor...

Page 17: ...he product Included in this manual is a checklist of the minimum amount of information that should be supplied by the installer following the installation of your Anchor s 12 3 Fixings It is imperativ...

Page 18: ...sting the Anchor and fixings The System must not be used for lifting Do not use the system for equipment tie back Never exceed the recommended number of users on the system See label on product or sys...

Page 19: ...e system with acids bitumen cement chloride paint or aggressive cleaning fluids Stainless Steel parts are particularly susceptible to pitting corrosion from chlorine so avoid exposure in this type of...

Page 20: ...s kinks or excessive sag in the cable or damaged brackets Turn the disc attached to the tensioner If the disk does not turn contact your Installer for advice Check the legibility of all markings on an...

Page 21: ...ty If necessary the user should use other safety equipment such as a twin tailed lanyard to facilitate safe access to the attachment area 16 3 Attaching to the System The slider is designed in such a...

Page 22: ...point of the UniGrab should be facing towards the side you want to walk on 16 4 Working on both sides of the 3M Fall Protection System To remove the UniGrab reverse the procedure on page 9 If you wish...

Page 23: ...the installation A unique identification number The number and length of systems The maximum number of users per span and per system The length and type of lanyards The installation date The date of...

Page 24: ...NOTES 1 MATERIAL 031 004 0 8mm 0 1mm ALUMINUM 5005 2 FINISH ANODIZED SCREEN PRINTED BLACK BLUE Pantone 2748 LOW TEMPERATURE BAKED USE THE CURRENT REVISION OF FILE 7241184 ai FOR LABE L GEOMETRYAND ART...

Page 25: ...nents SYSTEMEYE PIN SafePro 2 System Eye Pin CORNER90 8mm 90 Corner TOGGLE8mm 8mm Hex Swage Toggle TENSIONER8mm 8mm 0 8 kN Hex Swage Tensioner CORNER45 8mm 45 Corner SLIDER CAR8mm 8mm UniGrab Carabine...

Page 26: ...rectly tightened Use Torque Wrench as required Proof load test concrete fixings to 6kN Clean system as necessary Check Attachment Devices operate correctly Cable Systems Check cable condition for fret...

Page 27: ...n to deal with such emergencies cannot be overemphasized Such a plan includes consideration of rescue equipment personnel and training as necessary It is not acceptable just to rely on the emergency s...

Page 28: ...r markets please contact your local sales representative or visit www kingspanpanels com Care has been taken to ensure that the contents of this publication are accurate but Kingspan Limited and its s...

Reviews: