Kingspan AeroMax Plus KHP0038 Installation And Maintenance Manual Download Page 16 | Manualshive

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Water connections (Typical Schematic for Radiator System)

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Summary of Contents for AeroMax Plus KHP0038

Page 1: ...eat Pump KHP00 8kw Heat Pump KHP00 12kw Heat Pump A9317A 6HSW 2010 Model numers KHP0041 4kW Heat Pump KHP0038 6kW Heat Pump KHP0039 8kW Heat Pump KHP0040 12kW Heat Pump KHP0042 15kW Heat Pump A9317C V...

Page 2: ...2...

Page 3: ...KHP0042 AEROMAX PLUS 15KW INSTALLATION Air Water Cycle Heat Pump Contents Page R 410A General info 4 Safety procedures 6 Dimensions and clearances 8 Installation Technical data 10 Water connections 12...

Page 4: ...er or a signature of developer is required if new build The registration card is free post and is logged by our warranty department In the unlikely event of failure of the Aeromax Plus heat pump retur...

Page 5: ...out visibleimpurities and that the hardness is less than 20 f t 5P IFMQ QSPUFDU UIF IFBU QVNQ GSPN BOZ IFBUJOH system contamination the system filter should be fitted internally on the return pipe Rec...

Page 6: ...nstall and or commission the unit t MM PG UIF NBOVGBDUVSJOH BOE QBDLBHJOH NBUFSJBMT used for your new appliance are environmentaly freindly and can be recycled LIABILITY The manufacturer declines any...

Page 7: ...BGFUZ DPEF SFRVJSFNFOUT IBWF CFFO followed for the main supply circuit t PMMPX BMM DVSSFOU OBUJPOBM TBGFUZ DPEF SFRVJSFNFOUT t OTVSF UIBU B QSPQFSMZ TJ FE BOE DPOOFDUFE HSPVOE XJSF JT in place t IFDL...

Page 8: ...1 A 7db 6wb W30 35 EN14511 Nominal heating capacity kW 4 1 5 8 7 2 11 9 14 5 Power input kW 1 01 1 37 1 82 3 01 3 57 Current Input A 4 35 5 95 7 91 13 1 15 5 COP kW kW 4 05 4 24 3 95 3 94 4 06 Eurove...

Page 9: ...2 3 1 150 500 1000 1000 150 300 300 300 200 1000 300 200 300 1000 1000 1500 2000 200 300 150 200 150 300 500 1000 150 9 Dimensions and Clearances...

Page 10: ...lity increases when knockout holes on the base pan are opened Open the knockout hole to outside using a hammer B etc Take care not to damage the evaporator coil when opening the knockout holes We reco...

Page 11: ...150 150 430 400 363 6 5 4 B A 37 1 2 3 1 2 3 7 11 600 150 150 430 400 363 B A 37 PVOEBUJPO 4QFDJ DBUJPO PVOEBUJPO CPMU M10 3 8 Thickness of concrete 120mm Length of bolt 70mm Weight bearing capacity 3...

Page 12: ...sh filter The filter mesh gauge must be at least 10 mesh cm2 2 After assembling the system or repairing the circuit the whole system must be thoroughly cleaned with special attention paid to the state...

Page 13: ...10 15 20 25 30 35 8 A B 10 15 20 25 30 35 40 45 50 55 60 65 70 25 20 15 10 5 0 5 10 15 20 25 30 35 8 A B 10 13 9 11 Model Rating BY JS MPX N I BY JS MPX N T KHP0041 4kW 2520 0 7 KHP0038 6kW 2464 0 68...

Page 14: ...1 010 1 020 1 033 5 50 64 03 6 5 5 8 5 3 0 5 5 5 4 45 Installed Unit Unit content l Pipe content l Uses fan coil panels radiators etc l Total content l Consult the technical data table Consult the pi...

Page 15: ...1 7 5 11 7 16 6 22 2 28 4 35 1 2 300 2 5 4 5 7 10 13 3 17 21 1 2 5 300 1 9 3 5 5 5 7 8 10 4 13 2 16 4 1 3 300 1 6 3 4 7 6 6 8 9 11 3 14 1 5 2 500 8 2 15 23 4 33 2 44 4 56 7 70 1 1 5 2 5 500 4 8 8 7 1...

Page 16: ...Water connections Typical Schematic for Radiator System 16...

Page 17: ...Water connections Typical Schematic for Radiator System 17 No 2 port required if using with heat pump NOTE...

Page 18: ...the power cable with bundling band sold on the market so that they do not make contact with the compressor and the hot pipes To ensure good tensile strength the electric cables must be fastened using...

Page 19: ...Electrical connections Single Zone 19 13 The unit will not operate correctly unless the link between terminals 3 and 7 is made NOTE B DIA Located in heat pump 0 10v Legend 0 10v 240v...

Page 20: ...O UIBU TUPQT UIF compressor t NCJFOU 5FNQFSBUVSF 3FBDIFE G TVJUBCMZ QSPHSBNNFE using the User Comfort Interface and operating with this interface a signal is provided that indicates that the pre set t...

Page 21: ...O 4 21 External Alarm Input 0O 1 PG UIF UFSNJOBM TUSJQ TFF JH BO BMBSN JOQVU dry contact is available to force off the unit When the contact is closed Pin 21 active the whole system is turned 0 6OJU 0...

Page 22: ...sor TE error z z z Suction sensor TS error z z Hot gas discharge sensor TD error z z High pressure protection error z z z Outdoor air temperature sensor error TO z Outdoor motorised fan error DC z z C...

Page 23: ...TZTUFN FSSPS z z Driving element short circuit z Position detection circuit error Inverter board alarm codes only for KHP0042 Fig 12 The error which is generating at present and the latest error Lates...

Page 24: ...after an error has been cleared turn off the mains supply for 10 seconds and turn on again BVMU PEF Code Description 2 Safety Input 3 OUFS 8BUFS 5FNQFSBUVSF 4FOTPS 85 BJMVSF 0VU PG 3BOHF 4 DUVBM 3FGS...

Page 25: ...or unit Refrigerant charge check This check becomes necessary after any refrigerant leak or after replacement of the compressor The best method to correctly charge refrigerant is to completely empty t...

Page 26: ...rawing yes Construction materials Dimensions Housing brass d 22 mm Connection nut brass Hv 167 mm Swivel h v brass Hh 149 mm Drain ball valve brass L 100 mm Spiro tube core tube copper m 102 mm wiring...

Page 27: ...MVUJPO MVJE 1MVT XJMM QSPWJEF GSPTU protection according to the table below Concentration SPTU 1SPUFDUJPO 14 C 22 C 34 C Existing heating systems should be cleaned of sludge and limescale deposits bef...

Page 28: ...r 2 crimp joints Auto Manual 5 0 Operation P2 P2 10 C Min 45 C Max 10 bar max 16 bar max 10 C Min 95 C Max P1 T1 PT Pv P1 P2 Not potable water Size Kv M3 h Pv bar Type 22mm 6 1 1 0 HSA3ND 6 8 28mm 7 9...

Page 29: ...re starting the installation This product is a Diagnostic Indicator for Aeromax Plus heat pump models It indicates the alarm and power status of the Aeromax Plus unit It must be connected to the Aerom...

Page 30: ...ation aids the installer when commissioning the heating system It can be connected directly to the flush and fill port supplied in the installers pack which in turn is then filled with the Kingspan an...

Page 31: ...S Se en ns so or r B B0 03 36 65 50 02 2H H0 01 1 U U U U U U U U U C W G Y 23 24 1 21 22 3 6 7 8 2 B036502H01 2x FROH2R 0 5 mm2 max 50m min 2m 4mm B036502H01 4mm Optional Installation Accessories Ex...

Page 32: ...me 24 Changing clocks forward back 25 Service Interval Timer 26 Making a full reset 27 Troubleshooting 28 Contact details 30 Index DAY HOL 1HR override MAN override RESET Mode SELECT 1HR MAN Please No...

Page 33: ...clearly marked with an Earth symbol t 1SJPS UP NPVOUJOH UIF QMVH PO NPEVMF TXJUDIFT PO the rear of the plug on module must be set See diagram below for available options t PVOU QMVH PO NPEVMF UP XBMMQ...

Page 34: ...py Enhanced Copy and AB copy Copy functions are enabled disabled in the Advanced Programming Options above Standard Copy Pressing copy will copy the previous days events into the displayed day The uni...

Page 35: ...gramming in AB mode The TS715 Si is fi tted with an installer setback service interval timer If this feature is required please contact our technical department Setting instructions for this gas safet...

Page 36: ...g pencil matchstick until you hear a click and the red light on the front of the unit comes on and the LCD goes blank This will reinstate the preset programmes and sets correct day and time To fully r...

Page 37: ...settings Setting the Date Press and hold PROG for 5 seconds to display year Use the or buttons to set the correct year Press DAY HOL to display day and month Use the or CVUUPOT UP TFU UIF DPSSFDU NPO...

Page 38: ...ain WFOU QSFTT UIF 95 0 0 CVUUPO BHBJO POUJOVF QSPHSBNNJOH TZTUFN 0 BOE 0 UJNFT GPS weekday Events 4 5 6 as in Step 2 4 Press the DAY HOL button once and SASU will appear at the bottom of the display...

Page 39: ...UIF 95 0 0 CVUUPO UP NPWF UP the next setting 3 Press DAY HOL button once only The next day will appear at the bottom of the display Continue programming the rest of the week by pressing B 95 0 0 CVU...

Page 40: ...ash 4 Proceed as below Programming the ON OFF Times in 24 hour mode DAY HOL DAY HOL DAY HOL DAY HOL To run the programme press the SELECT button Each time you press the SELECT button the display will...

Page 41: ...NPEF XJMM DBVTF UIF TZTUFN UP HP 0 VOUJM the next programmed ON or vice versa MAN will be shown in the display Temporary override buttons 1HR MAN 1HR MAN To automatically bring the heating back on whe...

Page 42: ...d for 1 minute at the beginning of each hour and must be cancelled each day by pressing any button on the unit Service Interval Timer h b d Please Note After the first time this change has been made t...

Page 43: ...de of the product 2 Press the RESET button and hold for 3 seconds 3 Release the RESET button The display will change to show the current time JOBMMZ SFMFBTF CPUI UIF 3 BOE CVUUPOT The unit is now full...

Page 44: ...kaline cells 7 7 Memory back up Retained for life of product Temperature Range Sensing 5 30 C BDUPSZ TFU DBMFOEBS DMPDL Automatic summer winter time change Switching action of output relay 3 1 A 10 23...

Page 45: ...llation When installing the batteries in the TP5000 Si and 51 4J 3 QMFBTF FOTVSF UIBU UIF DPSSFDU QPMBSJUZ JT observed as per the markings on the inside of the battery compartment Battery Installation...

Page 46: ...1 ON ZONE 1 OFF ZONE 2 ON ZONE 3 ON COM TERMINAL 6 RX3 ONLY S1 D S2 E S1 D S2 E Window or teleswitch contact NO or NC S1 D S2 E Teleswitch contact NC Window contact NC Configured for remote room sens...

Page 47: ...to scroll backwards and forwards CFUXFFO PQUJPOT UIFO 7 BOE LFZT UP DIBOHF UIF PQUJPO settings The fl ashing digit on the right hand of the display indicates the number of the selected option The larg...

Page 48: ...lable to the user Press until Option 36 is displayed use V BOE UP TFMFDU SFRVJSFE TFUUJOH Setting 0 No limit factory setting Setting 1 JNJUFE UP Setting 2 No override allowed Option 37 Set time durati...

Page 49: ...ing is 0 C Option 90 Defi ne remote sensor type A models only This allows type of remote sensor input type to be defi ned Press until Option 90 JT EJTQMBZFE VTF 7 BOE UP select required setting Settin...

Page 50: ...setting to make sure that even the coldest room is comfortable then prevent any overheating in other rooms by adjusting the TRVs The time on the programmer must be correct Some types have to be adjust...

Page 51: ...week are shown as text All of these settings can be personalised after the thermostat has been programmed see pages 64 65 Setting the correct date and time Your TP5000 Si incorporates a real time cloc...

Page 52: ...et times shown in the table on page 61 you need take no further action Accepting the preset programmes Before you change the preset programmes Your installer will have set the unit to operate in one o...

Page 53: ...press V for example TUE To TFMFDU B EBZ QSFTT GPS FYBNQMF 46 Any deselected days are automatically assigned to programme B PS 8FFLFOET Press PROG until the fi rst preset time and temperature Event 1 D...

Page 54: ...ining events Programming B programme days and events Press and together to change between settings Altering the display to show time or temperature Press PROG to return to previous RUN mode The heatin...

Page 55: ...ammed frost protection setting E 6TF UIF PS 7 CVUUPOT UP DIBOHF UIF UFNQFSBUVSF away from the programmed frost protection temperature to another value F 5P SFUVSO UP BVUPNBUJD QSPHSBNNJOH QSFTT CPUI B...

Page 56: ...anced Programming and Installer Advanced Programming modes The fl ashing digit on the right hand of the display indicates the number of the selected option Option 3 Calendar clock rules This establish...

Page 57: ...ontrol must be adjusted to match the CVJMEJOH FOFSHZ DIBSBDUFSJTUJDT 6TF UIF BOE 7 LFZT UP TF lected the required pre heat period The table below suggests typical settings If the building fails to rea...

Page 58: ...s fail t G UIF QSPQFSUZ JT PXOFE CZ B landlord he may for gas safety reasons have instructed the installer to set the service interval timer t G TFU EBZT QSJPS UP UIF TFSWJDF due date a visual and aud...

Page 59: ...start rules 24V 230V only 72 Owner site reference number 73 Owner thermostat reference number 74 Date format for calendar clock 81 Thermostat calibration bias 90 Define remote sensor type A models on...

Page 60: ...Spare Part List KHP0041 4kW KHP0038 6kW KHP0039 8kW 60...

Page 61: ...lder 1 19 Cushion rubber 3 20 Suction accumulator 1 21 Liquid receiver 1 22 4 way valve 1 24 PMV liquid assy 1 25 PMV solenoid coil 1 26 outlet water pipe 1 27 Inlet water pipe 1 28 Ass control box in...

Page 62: ...Spare Part List KHP0040 12kW KHP0042 15kW 62...

Page 63: ...accumulator 1 21 Liquid receiver 1 22 4 way valve 1 24 PMV liquid assy 1 25 PMV solenoid coil 1 26 inlet water pipe 1 27 Inlet water pipe 1 28 Ass control box inverter 1 29 Reactor CH 57 Z T 2 30 Dra...

Page 64: ...4 27 3 71 3 16 2 58 2 02 1 51 0 97 30 7 10 6 91 6 14 5 66 5 08 4 41 3 76 3 07 2 41 1 80 1 15 OAT COP 0 90 Hz 4kW Unit EWT LWT 50 55 20 1 51 1 52 1 52 1 52 10 1 68 1 70 1 71 1 73 1 75 1 77 1 79 1 80 1...

Page 65: ...4 20 8 00 7 69 7 58 7 19 6 54 5 69 4 83 3 97 3 11 2 26 1 41 30 9 51 9 14 9 01 8 55 7 77 6 76 5 74 4 72 3 70 2 69 1 68 OAT COP 0 90 Hz 6kW Unit EWT LWT 50 55 20 1 63 1 64 1 64 1 64 10 1 75 1 81 1 82 1...

Page 66: ...0 5 01 4 12 3 23 2 34 1 46 20 11 01 10 44 10 12 8 55 7 44 6 31 5 19 4 07 2 95 1 84 30 12 21 12 21 12 21 10 31 8 97 7 61 6 26 4 91 3 56 2 22 OAT COP Hz 8kW Unit EWT LWT 50 55 20 10 1 95 1 95 1 95 1 95...

Page 67: ...0 13 92 12 77 12 31 10 50 8 23 5 97 3 73 20 17 16 15 74 15 18 12 94 10 14 7 36 4 60 30 20 40 18 71 18 04 15 38 12 06 8 75 5 47 OAT COP Hz 12kW Unit EWT LWT 50 55 20 10 1 66 1 67 1 67 1 68 1 69 1 69 1...

Page 68: ...2 16 00 15 05 12 57 10 19 7 87 5 58 3 30 20 20 35 19 72 18 55 15 49 12 56 9 70 6 87 4 07 30 23 63 22 97 21 80 18 42 14 93 11 53 8 17 4 84 OAT COP Hz 15kW Unit EWT LWT 50 55 20 10 1 74 1 75 1 76 1 77 1...

Page 69: ...3 0 4 0 5 0 1 0 0 A B 30AWH015H 30 008 0 5 10 15 20 25 30 35 40 45 50 55 60 0 0 1 0 2 0 3 0 4 0 5 0 6 2 5 2 5 30 006 5 5 2 25 5 5 5 55 2 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 2 0 3 0 4 0 5 0...

Page 70: ...n the combination inlet valve Annual Visit 5 Check and clean the heat pump circuit filter Annual Visit 6 Open the primary heating system safety valve and check that it discharges safely Annual Visit 7...

Page 71: ...itter type Underfloor Radiators BO DPJMT Ufloor radiators Electrical Installation Electrical isolation switch fitted adjacent to heat pump Yes No Electrical isolation switch rating amp VTF SBUJOH amp...

Page 72: ...LECTRICAL COVERS 8 0 5 0 0 4 108 3 4063 9 0 5 0 0 0 530 8 3 10 5 3 4 50 4 45 11 CHECK AIR CHARGE IS IN EXPANSION VESSELS 12 PRESSURISE PRIMARY CIRCUIT TO APPROXIMATELY 1 50 BAR 13 3 4 3 30 4 45 14 POW...

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