Kingsman ZCV39LP Installation Instructions Manual Download Page 48 | Manualshive

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WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only

parts specifically approved with this appliance may result in property damage or personal injury.

Logs 8-10

are placed along Front Grate.

Lava Rock &

Vermiculite on

Firebox Bottom

Embers &

Insulation Wool

On Burner

8

9

10

48

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Summary of Contents for ZCV39LP

Page 1: ...be performed by a qualified installer service agency or the gas supplier Installation Instructions This appliance may be installed in an aftermarket permanently located manufactured home USA only or...

Page 2: ...Basic Finishing 4 Stone or Brick Around S2PF Surround 24 Basic Finishing 5 Tile Border Behind S2PF Surround 3 4 Maximum Total Thickness 25 Basic Finishing 6 With MQZCV42DD Stone Brick or Tile Boarder...

Page 3: ...Remote On Off and manual Hi Lo 63 Operating the Receiver Without Batteries For GT EGT GTM EGTM Remote Controls 64 Configuration 3 Remote ON OFF Variable HI LO and Fan 65 Electronic Ignition Lighting I...

Page 4: ...oddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All...

Page 5: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Page 6: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Page 7: ...e with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odou...

Page 8: ...onal construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1...

Page 9: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating...

Page 10: ...Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the front frame Nailing Tab Framing Stud Drywall Non...

Page 11: ...note of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand o...

Page 12: ...Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal por...

Page 13: ...b Guide section also 48 MIN for NG 60 MIN for LP Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1...

Page 14: ...nd in Enclosure over 55 1 2 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appl...

Page 15: ...y long screws into the face of the unit as internal parts may be damaged Recommended Not Necessary Non Combustible 39 1 2 x 41 This is to allow concrete board to be screwed to framing if used Recommen...

Page 16: ...Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal por...

Page 17: ...ide section also 52 1 2 MIN for NG 64 1 2 MIN for LP Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintai...

Page 18: ...Enclosure over 59 5 3 1 2 8 9 VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance...

Page 19: ...aged Recommended Not Necessary Non Combustible 42 5 8 x 44 This is to allow concrete board to be screwed to framing if used Recommended Non Combustible i e Concrete Board Screwed to Framing Recessed C...

Page 20: ...eal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the screen you MUST Leave 1 of the face exposed around the fireplace opening on the Bottom...

Page 21: ...fireplace IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 4 of the face exposed around the fireplace opening on the Bottom...

Page 22: ...S1PF Surround Required Clearance ZCV39 Fireplace Opening S1 Surround S1PF Surround ZCV42 Fireplace Opening ZCV42 Fireplace Opening Required Clearance Required Clearance 22...

Page 23: ...gs also Step 3 Concrete Board with optional Tile Lip shown below IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the S2PF2 Surround Maintain clearance...

Page 24: ...PORTANT NOTE If installing stone brick or other non combustible material around the perimeter of the surround you MUST Leave 1 3 4 of the face exposed around the fireplace opening on the Bottom and Si...

Page 25: ...e to conceal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 1 of the face exposed around the fireplace opening on...

Page 26: ...PORTANT NOTE When installing stone brick or other material around the perimeter of the surround You MUST Leave 2 5 8 of the fireplace face exposed around the fireplace opening on the Sides 2 at the Bo...

Page 27: ...27...

Page 28: ...36 1 2 1 15 16 1 3 4 ZCV39S1 Hearth Mount Surround 35 7 16 4 41 Top Only Required 4 1 16 No Bottom piece required ZCV39S1PF 4 Picture Frame Surround 37 7 16 4 41 4 1 16 4 ZCV39DD Designer Door 34 1 2...

Page 29: ...will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to th...

Page 30: ...will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to th...

Page 31: ...ol before touching glass or attempting to install or remove Child Safety Screen Screen is locked in place Contents of Kit 1 Child Safety Screen Ready to Install Assembly Instructions Attach screen to...

Page 32: ...otruding facing materials i e concrete board brick or tile are to be used refer to Facing Material Dimension Requirements section A Tile Lip Kit is available ZCV TLK Follow instructions included with...

Page 33: ...llow instructions included with kit to use Back frame can be installed and used as tile lip also To Assemble Designer Door 1 Slide Screen into Front Frame 2 Set Hinge Sockets on Front Frame onto Hinge...

Page 34: ...inserted removed from beneath fireplace through access panel opening Remove glass door first COMPONENT LOCATIONS See Each Section For Connections Wiring Remote Receiver IPI Module Fan Control Module...

Page 35: ...er Burner pan WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a prop...

Page 36: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 37: ...st be removed See Burner Removal section of manual WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may re...

Page 38: ...de Liners in place using Liner Retainer Clips Step Five Reinstall Log Holder NOTE For Heater Rated units ZCV39NH ZCV39NEH ZCV39LPH ZCV39LPEH ZCV42NH ZCV42NEH ZCV42LPH and ZCV42LPEH burner must be remo...

Page 39: ...LOT SHIELD AREA WITH MEDIA WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage...

Page 40: ...New Sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of...

Page 41: ...tom if used along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged in and the ho...

Page 42: ...ack wall of firebox Log 3 is placed on right side Log Tabs Log 4 is placed on left side Log Tabs Log 5 is placed against right back wall of firebox WARNING Failure to position the parts in accordance...

Page 43: ...ed objects MQ Glass can be placed directly on Burner and on Glass Tray MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in ch...

Page 44: ...mended for Propane appliances MQG5W Decorative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black MQG5ZG Decorative Glass Zircon Glacier Ice NOTE All glass is...

Page 45: ...ass Tray Place rocks randomly onto False Bottom and Burner Do not place directly on burner ports Not all rocks will be used on some installations If sooting occurs change position of or remove affecte...

Page 46: ...urner and Burner Ports Place these glowing ember chunks randomly May be used with or without other accessories NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Pilot Shield should be...

Page 47: ...Logs 4 5 Logs 1 3 are placed against back wall of firebox Logs 4 5 are placed onto Log Tabs on Burner LOG 6 PLACEMENT NATURAL GAS LOG 6 PLACEMENT PROPANE Log 6 7 are placed as shown depending on which...

Page 48: ...these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Logs 8 10 are placed along Front Grate Lava Rock Vermiculite on...

Page 49: ...gage door in lower latches at an angle of between 15 and 30 degrees 3 Swing door up and pull top latches over door lip at each corner 4 Replace Access Cover below Glass Door 30 15 WARNING Wait until u...

Page 50: ...e force on the glass Let the silicone dry for approximately 15 20minutes Use caution when removing broken glass Wear gloves Removal of the Glass Door 1 Remove the door by unlatching the 2 top latches...

Page 51: ...iping system by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressures equal to or less than 1 2 PSIG 3 5 KPa Gas Specifications MODELS ZCV...

Page 52: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Page 53: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Page 54: ...sion Millivolt 1001 P165SI 51 977 165 38 38 1000 253 closed 1000 253 closed 1 16 1 16 1001 P201SI 0 907 201 39ZCV CKLPI 42ZCV CKLPI LP Conversion IPI 1001 P168SI 35 977 168 1 16 1 16 1000 253 closed 1...

Page 55: ...o verify the normal operating sequence of the ignition system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Warning This conversion kit sha...

Page 56: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 57: ...Gas Conversion for Modulator PART C 57...

Page 58: ...work the burner pan loose lift the assembly upward to remove it from the firebox cavity Installation is the reverse of these steps Ensure that the mounting surface is clean Use fresh Black Mill Pac t...

Page 59: ...Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by t...

Page 60: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Page 61: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Page 62: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 62...

Page 63: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 63...

Page 64: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 65: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 65...

Page 66: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Page 67: ...perty 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products F...

Page 68: ...ming Your Gas Fireplace section Cut a hole through the wall allowing for an 11 x 11 inside diameter in combustible walls for wall thimble or an 8 diameter hole in a non combustible wall See Figure 2 2...

Page 69: ...he number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of fl...

Page 70: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Page 71: ...rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the sh...

Page 72: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft FDVVT40 Restrictor Remove for Runs Under 15 Feet 72...

Page 73: ...ownward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode must not b...

Page 74: ...DVFK5 Flex Kit 4 7 Dia x 2 5 Unexpanded 5 Expanded ZDVFK8 Flex Kit 4 7 Dia x 4 Unexpanded 8 Expanded ZDVFK20 Flex Kit 4 7 Dia x 10 Unexpanded 20 Expanded Kits are complete with spring stand offs silic...

Page 75: ...er Ice 5LB Refractory Liners ZCV39RLT Refractory Liner Traditional NOT FOR USE WITH ZCV39GT ZCV39RLH Refractory Liner Herringbone NOT FOR USE WITH ZCV39GT ZCV39RRH Refractory Liner Red Herringbone NOT...

Page 76: ...ifice Brass State Size 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fir...

Page 77: ...actory Liners ZCV42RLT Refractory Liner Traditional NOT FOR USE WITH ZCV42GT ZCV42RLH Refractory Liner Herringbone NOT FOR USE WITH ZCV42GT ZCV42RRH Refractory Liner Red Herringbone NOT FOR USE WITH Z...

Page 78: ...2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK...

Page 79: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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