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Kingsman ZCV3622 SOLARA, Installation Instructions Manual

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Kingsman ZCV3622 SOLARA Installation Instructions Manual Download Page 3

 

VENTING 

Vent Termination…………………………………………………………………………………………………………….  56 
General Vent Installation…………………………………………………………………………………………………... 

57 

Installation of Side Wall Venting…………………………………………………………………………………………...  57 
Venting Routes And Components…………………………………………………………………………………………  58 
Horizontal Venting Table…………………………………………………………………………………………………... 

58 

Venting Straight Up Through Roof………………………………………………………………………………………...  59-60 
Vertical Venting over 15 Feet

………………………………………………………………………………………………  61 

Z47ST24 / Z47ST36 Horizontal Snorkel Terminations………………………………………………………………….  62 
Approved for Power Vent PVH58

………………………………………………………………………………………….  63 

PARTS LISTS 

PVH58 Parts 

List…………………………………………………………………………………………………………….  64 

ZCV3622 

Parts List………………………………………………………………………………………..........................  65 

ZCVRB3622 Parts List……………………………………………………………………………………………………...  66 
ZCV3622 / ZCVRB3622 Common Parts and Venting

…………………………………………………………………..  67 

WARRANTY 

Limited Lifetime Warranty

…………………………………………………………………………………………………..  68 

 

3

Summary of Contents for ZCV3622 SOLARA

Page 1: ...R2R 2V3 Ph 204 632 1962 Printed in Canada March 8 2016 Part 36ZCV MAN 14 For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue be...

Page 2: ...or Top Convertible Pilot PART B IPI 25 Gas Conversion for Modulator PART C 26 IPI SECTION IPI Electronic Ignition System 27 Remote Control Operation 28 IPI Electronic Ignition Parts List Standard Syst...

Page 3: ...Venting Table 58 Venting Straight Up Through Roof 59 60 Vertical Venting over 15 Feet 61 Z47ST24 Z47ST36 Horizontal Snorkel Terminations 62 Approved for Power Vent PVH58 63 PARTS LISTS PVH58 Parts Li...

Page 4: ...oddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All...

Page 5: ...e with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odou...

Page 6: ...ouching glass or attempting to install or remove Child Safety Screens To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then rele...

Page 7: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Page 8: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Page 9: ...onal construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1...

Page 10: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating...

Page 11: ...Non Combustibles e g Concrete Board for Flat Wall appearance NOTE 1 2 MUST BE ADDED TO FRAMING DEPTH OF UNIT USE THIS METHOD FOR ZCVRB3622 SURROUNDS 2 Nailing Tabs are located on each side of the fire...

Page 12: ...where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vert...

Page 13: ...As a room divider B Across the corner E Flat on wall corner C As an island F Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does no...

Page 14: ...Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles These structures are not load bearing For Propane Horiz...

Page 15: ...lled up to edge of fireplace only NOTE MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON COMBUSTIBLE It is also recommended but optional to attach Non combustible facing to framing Dimensions f...

Page 16: ...m All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance is installed directly on carpeting or other combustible material other than wood flooring a metal or wood panel extendi...

Page 17: ...that will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up...

Page 18: ...essure testing of that system at test pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pres...

Page 19: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Page 20: ...urner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at...

Page 21: ...ing parts to the new type of gas reverse all steps to reassemble burner system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Caution The ga...

Page 22: ...lowing instructions supplied with conversion kit also See Parts B C 5 Adjust the primary air setting to the correct setting as specified in the manual or label plate To adjust air setting loosen screw...

Page 23: ...1 P168SI 35 977 168 1 25mm 1000 P201VE 5 16 1002 P014SI 0 907 014 3622RB CKNGI NG Conversion IPI 1001 P166SI 62 977 166 47 1000 P201VE 1 16 1002 P016SI 0 907 016 Refer to Gas Specifications Chart for...

Page 24: ...new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG...

Page 25: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 26: ...Gas Conversion for Modulator PART C 26...

Page 27: ...THE APPLIANCE WITHOUT THIS COVER Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by the remote Contrary to this feature is a Manual HI LO Control...

Page 28: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Page 29: ...ctrode Flame Sensor 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Ori...

Page 30: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 30...

Page 31: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 31...

Page 32: ...ceiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the...

Page 33: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Page 34: ...grated Fireplace Control Basic 0 584 307 6 1006 P103si Battery Switch box with slider switch PRG button 0 584 103 7 1006 P920si Wire harness Valve APS connection Jumped CPI connection 0 584 920 8 1006...

Page 35: ...35...

Page 36: ...nd lighting features will not function when the IFC is powered by battery backup The Proflame IFC has the ability to control the comfort fan through 6 speeds modulate an accent light through 6 levels...

Page 37: ...conds With the batteries already installed in the Remote Control push the ON button The receiver will beep four times to indicate the Remote Control s command is accepted The system is now initialized...

Page 38: ...ately 15 to 20 minutes The door can be re installed by reversing Steps 1 2 Use caution when removing broken glass wear gloves Removal of the Glass Door ZCV3622 ZCVRB3622 1 Remove the door by unlatchin...

Page 39: ...manual COMPONENT LOCATIONS See Each Section For Connections Wiring Battery Pack or Remote Receiver IPI Module Remote Receiver Access Area UHS Box Batteries NOTE The gas line connection may be made of...

Page 40: ...RNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded th...

Page 41: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wir...

Page 42: ...m edge over the front ledge of the firebox Then rotate the panel upright and slide it back towards the rear liner panel Make sure the top of the side panel is engaged with the top of the rear panel as...

Page 43: ...e Apply new sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Cont...

Page 44: ...ing upward or sideways Replace burner tube and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transform...

Page 45: ...LOGC51 5 Piece Oak Log Set for ZCV3622 LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 Glowing Embers Lava Rock LOG 1 LOG 2 LOG 5 LOG 3 LOG 5 LOG 4 Lava Rock Lava Rock Glowing Embers 45...

Page 46: ...wing rock wool on burner as shown in step 1 being sure to leave the multiple porting areas open For Lp only the multiple porting areas can be completely covered Do not cover the Rear Porting areas wit...

Page 47: ...n STEP 4 Place Log 4 into place as shown Do Not place directly over top of the multiple porting area on the left side STEP 5 Fill in the rest of the burner pan and ember plates with lava rock and verm...

Page 48: ...MQLOGC23 4 Piece Driftwood Log Set for ZCV3622 Lava Rock Glowing Embers LOG 1 LOG 2 LOG 3 LOG 4 LOG 1 LOG 2 LOG 3 LOG 4 Lava Rock Lava Rock Glowing Embers 48...

Page 49: ...move the 2 ember plates once the grate bar is removed The 2 screws removed must be re installed once the grate bar is removed Step 3 Using the left ember plate mounting bracket slide the left ember pl...

Page 50: ...sure that they are crossing over the single line porting MQRSP5 finished setup and burn Step 8 Place rock 3 and rock 1 into position as shown to complete the setup Lava rock and vermiculite are option...

Page 51: ...nition can occur The following types of glass are approved Ember Glass Material from American Fireglass Maximum amount Natural Gas is 5 lbs Propane units 5 lbs Liquid Glass from Firegear Maximum amoun...

Page 52: ...KIT Optional Accent Lighting Kit See separate installation page NOTE Glass Media must be evenly spread over the Burner and False Bottom as described on last page before Rock Stones and Log Accessorie...

Page 53: ...d 2 6 DT Black Screws Install screws in top corners Open Lower Panel and install screws Step 1 Slide Surround over fireplace frame Step 3 Open Lower Panel and Install DT Screws through Surround into f...

Page 54: ...tall two screws into inside top of surround Replace Door Place Access Panel onto Access Panel Tabs Each kit contains Qty 1 Surround Frame Qty 2 Surround Side Fillers Qty 1 Surround Access Cover Qty 6...

Page 55: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Page 56: ...perty 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products F...

Page 57: ...tion Cut a hole through the wall allowing for an 11 x 11 inside diameter in combustible walls for wall thimble or an 8 diameter hole in a non combustible wall See Figure 2 2 For the clearance to combu...

Page 58: ...height of the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal v...

Page 59: ...s or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingle...

Page 60: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft FDVVT40 Restrictor Remove for Runs Under 15 Feet 60...

Page 61: ...INTAKE ADJUSTMENT PLATE NOTE Unit comes preset for short horizontal or vertical venting under a 15 feet run Follow these instructions when venting exceeds 15 foot run 1 Locate the 3 x 1 4 hex screws a...

Page 62: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Page 63: ...GNITION Downward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode m...

Page 64: ...4 6 5 8 venting to 5 8 For Power Vent installations where flex pipe will be used up to the Power Vent unit Z47PVA Pipe Reducer 8 Sm 7 Sm Pipe Reducer 5 Sm 4 Sm Adapts PVH58 to accept 4 7 Flex Pipe On...

Page 65: ...m Support FIREPLACE SURROUNDS ZCV36S1BL Surround Trim Kit for ZCV3622 Black 34 1 16 T x 39 W Child Safety Screens IDV36CSS ZCV3622 Safety Screen Replacement Fan Kit Blower Z36FK Fan Kit w Variable Spe...

Page 66: ...e Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5C Decorative Ember Glass Bronze MQG5B Decorative Ember Glass Black FIREPLACE SURROUNDS ZCVRB36SBL Surround Trim Kit for ZCVRB3622 Black 2...

Page 67: ...Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 6000 130 Explosion felt Gasket 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Fr...

Page 68: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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