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Kingsman marquis BENTLEY ZCV39LPE2, Installation Instructions Manual

The Kingsman Marquis Bentley ZCV39LPE2 is a high-quality fireplace that adds elegance and warmth to any space. To ensure a hassle-free installation, make sure to download the free Installation Instructions Manual from our website, providing detailed guidance for a seamless setup process.

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GENERAL INSTALLATION, USE, AND MAINTENANCE 

ZCV39 & ZCV42 Door Installation………………………………………………………………………………………...  56 
Door and Glass Information………………………………………………………………………………………………..  57 
Gas Line Installation………………………………………………………………………………………………………...  58 

Millivolt System, Lighting, and Burner Control…………………………………………………………………………...  59 
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace.........................................  60 
Burner System Maintenance……………………………………………………………………………………………….  61 

Conversion Kit Instructions – PART A…………………………………………………………………………………….  61-62 
Gas Conversion Kit For Top Convertible Pilot PART B…………………………………………………………………  63 
Gas Conversion for Modulator – PART C………………………………………………………………………………...  64 
Burner Removal / Burner System Removal / Installation……………………………………………………………….  65 

PROFLAME 1 

IPI Electronic Ignition System……………………………………………………………………………………………...  66 
Remote Control Operation………………………………………………………………………………………………….  67 

IPI Electronic Ignition Parts List …………………...………………………………………………………………………  68 
Configuration 1: Basic Manual Hi / Lo and manual Off………………………………………………………………….  69 
Configuration 2: Remote On / Off and manual Hi / Lo…………………………………………………………………..  70 

Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………...  71 
Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan…………………………………………………………..  72 
Electronic Ignition Lighting Instructions…………………………………………………………………………………...  73 

PROFLAME 2

 

Proflame 2- Parts List- Basic System, Parts List, Configuration GTMFL................................................................  74 

Proflame 2 Remote Control....................................................................................................................................  75 
Cold Climates – CPI Setting - Proflame 2 Remote Control.....................................................................................  76 
Proflame 2 Remote Control....................................................................................................................................  77-78 

Proflame 2 Schematic.............................................................................................................................................  79 

VENTING 

Vent Terminal Clearances......................................................................................................................................  80 
General Vent Installation…………………………………………………………………………………………………...  81 

Installation of Side Wall Venting…………………………………………………………………………………………...  82 
Venting Routes And Components…………………………………………………………………………………………  83 
Horizontal Venting Table…………………………………………………………………………………………………...  83 

Z47ST24 / Z47ST36 Horizontal Snorkel Terminations………………………………………………………………….  84 
Venting Straight Up Through Roof………………………………………………………………………………………...  85-86 
Installations Using Co Linear Flex Kits...................................................................................................................  87 

Approved for Power Vent PVH58 / PVH58FM...…………………………………………………………………………  88 
Power Vent Control Module Installation..................................................................................................................  89 

PARTS LISTS 

Power Vent Parts List – 4/7 Venting.......................................................................................................................  90 
ZCV39 Parts List…………………………………………………………………………………………………………….  91-92 

ZCV42 Parts List…………………………………………………………………………………………………………….  93-94 

Troubleshooting the Gas Control System 

Troubleshooting the Gas Control System...............................................................................................................  95 
Glass Safety / Termination Cap Safety...................................................................................................................  96 

WARRANTY 

Limited Lifetime Warranty………………………………………………………………………………………………......  97 

 

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Summary of Contents for marquis BENTLEY ZCV39LPE2

Page 1: ...and service must be performed by a qualified installer service agency or the gas supplier Installation Instructions This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other g...

Page 2: ...V39CSS2 ZCV42CSS2 ZCV48CSS2 Inside Fit Safety Screens 23 VF Surround Installations Inside Fit Safety Screens 24 Basic Finishing 2 With S1 or S1PF Surround 25 26 Basic Finishing 3 Concrete Board Behind S2PF Surround 3 4 Maximum Total Thickness 27 Basic Finishing 4 Stone or Brick Around S2PF Surround 28 Basic Finishing 5 Tile Border Behind S2PF Surround 3 4 Maximum Total Thickness 29 Basic Finishing...

Page 3: ...Controls 71 Configuration 3 Remote ON OFF Variable HI LO and Fan 72 Electronic Ignition Lighting Instructions 73 PROFLAME 2 Proflame 2 Parts List Basic System Parts List Configuration GTMFL 74 Proflame 2 Remote Control 75 Cold Climates CPI Setting Proflame 2 Remote Control 76 Proflame 2 Remote Control 77 78 Proflame 2 Schematic 79 VENTING Vent Terminal Clearances 80 General Vent Installation 81 In...

Page 4: ... sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control Be aware however that this will reduce the volume of heated air circulated into the room by the fan Note to the ...

Page 5: ...d due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit 16 Clothing or other flammable material should not be placed on or near the appliance This appliance should not be used as...

Page 6: ...fication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight feet away and read Gas Vent Directly Below 2 For direct vent appliances mechanical vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is i...

Page 7: ...rmal shock Take care to prevent water from contacting the fireplace especially if it is hot See Through Units are suitable for an outdoor location but not on the outside wall of a house or other structure as air flows through both sides of the fireplace A Minimum sheltering cover overhang of 1 2 the distance from the base of the fireplace to the ceiling base of roofline is required EXAMPLE The bot...

Page 8: ... with metal studs minimum 20 gauge Notice DurockR Brand Cement Board The manufacturer recommends CGC SheetrockR Brand DurabondR 90 Setting Type Drywall Compound rather than a ready mix product for finishing Use fiberglass mesh tape for all joints in area of the fireplace Use Yellow joint mud contains high amounts of glue two coats finishing with one coat of green topping mud sand and prep for pain...

Page 9: ...Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carriage bolt at the attachment point see diagram above to secure the appliance to the floor For required venting components see venting installation in appropriate section of this manual Cert...

Page 10: ... Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the front frame Nailing Tab Framing Stud Drywall Non Combustible Material eg Stone Nailing Tab Framing Mount Nailing Tab Nailing Tab Framing Stud Drywall Non Combustible Material eg Concrete Board Nailing Tabs Must Be Rotated 180 And Folded Back Onto F...

Page 11: ... note of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vertical Venting in Cold Climates In cold climate conditions where temperatures go below 10 degrees Celsius or 14 degrees Fahrenheit we recommend that the chase be insulated and where the vent pi...

Page 12: ...m Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet 6 1 m ZCV39 Fireplace Dimensions LEFT SIDE FRONT TOP 12 ...

Page 13: ...P Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles These structures are not load bearing Fig 1 Recessed Combustible Wall RIGHT SIDE For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going ho...

Page 14: ...end in Enclosure over 55 1 2 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance is installed directly on carpeting or other combustible material other than wood flooring a metal or wood panel extending the full width and depth of the appliance must be used Carpet may exten...

Page 15: ...9 1 2 x 41 This is to allow concrete board to be screwed to framing if used Recommended Non Combustible i e Concrete Board Screwed to Framing Recessed Combustible Wall Optional Refer to BASIC FINISHING Sections 1 6 for important finishing details Recommended Non Combustible i e Concrete Board 39 1 2 x 41 Screwed to Framing 31 9 16 Fireplace Opening 48 MIN for NG 60 MIN for LP Plus Rise of 1 4 Per ...

Page 16: ...m Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet 6 1 m ZCV42 Fireplace Dimensions LEFT SIDE FRONT TOP 16 ...

Page 17: ...or LP Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles These structures are not load bearing Fig 1 Recessed Combustible Wall RIGHT SIDE For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before goin...

Page 18: ...n Enclosure over 59 5 3 1 2 8 9 VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance is installed directly on carpeting or other combustible material other than wood flooring a metal or wood panel extending the full width and depth of the appliance must be used Carpet may extend 1 in...

Page 19: ...f used Recommended Non Combustible i e Concrete Board Screwed to Framing Recessed Combustible Wall Optional Recommended Non Combustible i e Concrete Board 42 5 8 x 44 Screwed to Framing 34 11 16 MIN 34 11 16 Fireplace Opening ZCV42 Fireplace Opening 52 1 2 MIN for NG 64 1 2 MIN for LP Plus Rise of 1 4 Per Foot 39 1 8 MIN 59 1 2 MIN This area can have a combustible surface i e hearth Refer to BASIC...

Page 20: ...ORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the screen you MUST Leave 1 of the face exposed around the fireplace opening on the Bottom and Sides and 1 3 16 exposed on the top This is to install and remove the safety screen See drawings below A Tile Lip Kit is Available Part No ZCV TLK Nailing Tab 1 3 16 MIN Drywall 1 MIN Fireplace Frame ZCV42 Fire...

Page 21: ...ELY cool before touching glass or attempting to install or remove Child Safety Screen Screen is locked in place Contents of Kit 1 Child Safety Screen Ready to Install Assembly Instructions Attach screen to fireplace as per instructions below Place hook at bottom of screen onto frame of fireplace below Access Panel Push top of screen up against fireplace and hook onto screws in side frame Push down...

Page 22: ...rotruding facing materials i e concrete board brick or tile are to be used refer to Facing Material Dimension Requirements section A Tile Lip Kit is available ZCV TLK Follow instructions included with kit to use ZCV39S1 ZCV39S1PF ZCV39S2PF ZCV42S1 ZCV42S1PF ZCV42S2PF Install Screen with Surround attached as described in in Child Safety Screen Installation section To Attach Surround to Screen 1 Pla...

Page 23: ... Screen is locked in place Contents of Kit 1 Child Safety Screen Hook Lower Clip onto glass door frame Press down and push Upper Clip under top glass door frame SIDE VIEW 1 1 16 3 4 Safety Screen To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then release Clip will hook onto frame Note Screen is symmetrical Front of Applianc...

Page 24: ...ly remove screws from lower inside corners of fireplace frame To remove Surround WAIT UNTIL FIREPLACE IS COMPLETELY COOL Push up at center of Surround Frame and pull bottom away from fireplace 3 Swing Lower Tab Mount into frame of fireplace below Access Panel support bracket Insert screws and tighten Replace Access Cover Bend down Screen Tabs on Top and Bottom of Surround Install Upper Hooks and L...

Page 25: ...ce IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 4 of the face exposed around the fireplace opening on the Bottom and Sides and 4 1 16 exposed on the top This is to install and remove the surround See drawings below A Tile Lip Kit is Available Part No ZCV TLK Nailing Tab 4 1 16 MIN ZCV39 Fireplace Opening Drywall 4 MIN...

Page 26: ...rround Required Clearance ZCV39 Fireplace Opening S1 Surround S1PF Surround ZCV42 Fireplace Opening ZCV42 Fireplace Opening Required Clearance Required Clearance Bottom of Unit Bottom of Unit Bottom of Unit 26 ...

Page 27: ...ngs also Step 3 Concrete Board with optional Tile Lip shown below IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the S2PF2 Surround Maintain clearances shown below Also See Basic Finishing 4 Nailing Tab Optional ZCV TLK Tile Kit 1 3 16 MIN 1 MIN Concrete Board Concrete Board S2PF Surround 1 MIN 1 3 16 MIN Optional ZCV TLK Tile Kit Concrete Board C...

Page 28: ...f installing stone brick or other non combustible material around the perimeter of the surround you MUST Leave 1 3 4 of the face exposed around the fireplace opening on the Bottom and Sides and 1 15 16 exposed on the top This is to install and remove the surround See drawings below A Tile Lip Kit ZCV TLK is available Nailing Tab 1 15 16 MIN Drywall 1 3 4 MIN Fireplace Frame Stone Brick etc S2PF Su...

Page 29: ...order IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 1 of the face exposed around the fireplace opening on the Bottom and Sides and 1 3 16 exposed on the top This is to install and remove the surround See drawings below A Tile Lip Kit ZCV TLK is available Nailing Tab 1 3 16 MIN Drywall 1 MIN Fireplace Frame Drywall Tile...

Page 30: ...lling stone brick or other material around the perimeter of the surround You MUST Leave 2 5 8 of the fireplace face exposed around the fireplace opening on the Sides 2 at the Bottom and 3 1 8 must be exposed on the top This is to install and remove the Door Frame See drawings below A Tile Lip Kit ZCV TLK is available Nailing Tab Fireplace Frame 2 5 8 MIN Drywall 3 1 8 MIN Stone Brick Tile etc Back...

Page 31: ...FINISHED AREA IN FRONT OF FIREPLACE FLOOR HEARTH ETC MUST BE FLUSH WITH BOTTOM OF FIREPLACE WHEN USING DESIGNER DOORS INSTALL BACK FRAME OF DESIGNER DOOR ONTO FIREPLACE BEFORE FINISHING THE FIREPLACE FINISHED AREA IN FRONT OF FIREPLACE FLOOR HEARTH ETC 1 2 Clearance is required for Door to Open 31 ...

Page 32: ...ollow instructions included with kit to use Back frame can be installed and used as tile lip also To Assemble Designer Door 1 Slide Screen into Front Frame 2 Set Hinge Sockets on Front Frame onto Hinge Pins of Back Frame Front Frame Back Frame To Install Designer Door 1 Remove Front Frame from Back Frame 2 Set Back Frame onto Lower Ledge of fireplace below Access Panel 3 Use Screws in top corners ...

Page 33: ...4 36 1 2 1 15 16 1 3 4 ZCV39S1 Hearth Mount Surround 35 7 16 4 41 Top Only Required 4 1 16 No Bottom piece required ZCV39S1PF 4 Picture Frame Surround 37 7 16 4 41 4 1 16 4 ZCV39DD Designer Door 34 1 2 2 5 8 38 1 4 3 1 8 2 No Bottom piece required if installed at hearth level ZCV42 MCVST42 Fireplace Facing Choice Height of Side Pieces Side Clearance from Opening Length of Top Bottom Pieces Top Cle...

Page 34: ... will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to the tile lip of the fireplace Combustible mantels must adhere to the dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustible objects must not be placed on a Non...

Page 35: ... will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to the tile lip of the fireplace Combustible mantels must adhere to the dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustible objects must not be placed on a Non...

Page 36: ...e inserted removed from beneath fireplace through access panel opening Remove glass door first COMPONENT LOCATIONS See Each Section For Connections Wiring Remote Receiver IPI Module Fan Control Module Access Panel 51 UHS Box Batteries NOTE The gas line connection may be made of 1 2 rigid pipe or an Approved Kingsman Flex Connector such as FP15GC Since some municipalities have additional local code...

Page 37: ...der Burner pan WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this Before Servicing 1 Ensure all power supply is shut off 2 Label all wires prior to disconnecting when servicing ...

Page 38: ... pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation and servicing Caution Electrical installation to be done by a qualified installer All wires must be connected an...

Page 39: ...osition the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury ZCV39PL ZCV42PL Consists of 1 Back Liner 1 Left Side Liner 1 Right Side Liner 2 Liner Retainer Clips Note Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty Both Porcelain and Painted Me...

Page 40: ... One Remove Log Holder Step Four Fix Side Liners in place using Liner Retainer Clips Step Five Reinstall Log Holder NOTE For Ceramic Glass units ZCV39NH ZCV39NEH ZCV39LPH ZCV39LPEH ZCV42NH ZCV42NEH ZCV42LPH and ZCV42LPEH burner must be removed See Burner Removal section of manual WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically appro...

Page 41: ...gile Handle with care 1 Using a utility knife measure and cut Back Liner removing the two side portions at the bottom 2 Make a cardboard template using the following dimensions 3 Use this template to mark and cut the bottom of the side liners 1 1 7 8 3 3 8 10 3 4 1 1 8 10 3 4 LEFT SIDE LINER RIGHT SIDE LINER 1 1 8 3 3 8 1 7 8 1 7 8 1 4 3 8 4 3 8 3 3 8 1 10 3 4 1 1 8 41 ...

Page 42: ... Glass Tray DO NOT COVER PILOT SHIELD AREA WITH MEDIA WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Visually Inspect Pilot Shield Monthly for signs of deterioration due to flame exposure Replace if necessary Glass Retainer may be attached to Glass Tray i...

Page 43: ... New Sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of Kit 2 12V Halogen Lamps Lamp Plate with Insulated Studs wiring 12VAC Transformer with 3 prong plug wire connectors Light Switch Cover Plate c w10ft wire c w 1 Loose Female 1 Loose Male wire connector...

Page 44: ...ttom if used along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged in and the housing fastened to the bottom of the fireplace Glass may be used to cover perforations in false bottom 120 VAC ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO FAN CONTROL MODULE Screw Screw ULK TRANSFORMER...

Page 45: ...s placed on right side of Burner on Log Tabs Log 6 is placed on left side against Log 4 as shown Log 7 is placed across Log 5 and Log 3 as shown WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 7 6 Embers Lava Rock Insulation Wool on Burner Lava Rock on Fir...

Page 46: ... placed against left back wall of firebox Log 3 is placed on right side Log Tabs Log 4 is placed on left side Log Tabs Log 5 is placed against right back wall of firebox WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Embers Lava Rock 5 4 2 Pull Up 4 Log T...

Page 47: ...een Log 3 Grate Place on Log Holder behind Burner Pilot Place on Log Holder behind Burner Place on the center of the Burner Place in between Grate Bars as shown Place in between Grate Bars as shown WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Lava Rock ...

Page 48: ...r left and right rear lights Place Log 4 on the center left site of the burner as shown Place Log 5 as shown 2 Embers Lava Rock Insulation Wool on Burner Lava Rock on Glass Tray 1 3 NOTE THESE ITEMS ARE SUPPLIED WITH THE FIREPLACE LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 LOG 6 PILOT LOG 4 PILOT LOG 5 NOTE ZCV39GT OR ZCV42GT REQUIRED Lava Rock Embers Insulation Wool 48 ...

Page 49: ...bove Setup is complete WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury LOG 6 49 ...

Page 50: ...ted objects MQ Glass can be placed directly on Burner and on Glass Tray MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in channel in front of Glass Tray on Glass Tray NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Do not place Cannonballs directly on burner ports Pilot Shield should be visually inspecte...

Page 51: ...mmended for Propane appliances MQG5W Decorative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black MQG5ZG Decorative Glass Zircon Glacier Ice NOTE All glass is sold in 5 pound bags MQ39D Driftwood Log Set 4pcs MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi Color MQSTONE Decorative Stones MQEMBER Glowing Embers MQLOG F9 Log Set 9pcs Must be used with ZCV39G...

Page 52: ...lass Tray Place rocks randomly onto False Bottom and Burner Do not place directly on burner ports Not all rocks will be used on some installations If sooting occurs change position of or remove affected objects NOTE Pilot Area Must Not Be Covered as delayed ignition can occur MQRock2 Or MQRock3 1 2 4 NOTE Pilot Area Must Not Be Covered as delayed ignition can occur 3 Lava Rock supplied with Base U...

Page 53: ...Burner and Burner Ports Place these glowing ember chunks randomly May be used with or without other accessories NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure Replace if necessary Pilot Area Must Not Be Covered Lava Rock Supplied with Base Unit Do not place on Burner MQ Stone can b...

Page 54: ... 6 PLACEMENT NATURAL GAS LOG 6 PLACEMENT PROPANE Log 6 7 are placed as shown depending on which fuel is used WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Continued 1 2 3 4 5 6 9 8 7 Pull Up 4 Log Tabs Lava Rock Embers 2 Insulation Wool 10 3 10 Piece Log...

Page 55: ...Logs 8 10 are placed along Front Grate Lava Rock on Firebox Bottom Embers Insulation Wool On Burner 8 9 10 55 ...

Page 56: ...e door in lower latches at an angle of between 15 and 30 degrees 3 Swing door up and pull top latches over door lip at each corner 4 Replace Access Cover below Glass Door 30 15 WARNING Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Glass Door Bottom Latch Door 56 ...

Page 57: ... for approximately 15 20minutes Use caution when removing broken glass Wear gloves Removal of the Glass Door 1 Remove the door by unlatching the 2 top latches Simply place 2 fingers in the grooves and pull and lift upward slightly 2 Once the top of the door is unlatched pull it outward and lower it to unlatch the bottom 3 To re install place the Bottom Door Ledge into the 2 Lower Latch assemblies ...

Page 58: ...m at test pressures equal to or less than 1 2 PSIG 3 5 KPa Gas Specifications MODELS ZCV39N ZCV39NE ZCV39NE2 ZCV39LP ZCV39LPE ZCV39LPE2 ZCV39NH ZCV39NHE ZCV39NHE2 ZCV39LPH ZCV39LPHE ZCV39LPHE2 ZCV42N ZCV42NE ZCV42NE2 ZCV42LP ZCV42LPE ZCV42LPE2 ZCV42NH ZCV42NHE ZCV42NHE2 ZCV42LPH ZCV42LPHE ZCV42LPHE2 Fuel Natural Propane Natural Propane Natural Propane Natural Propane Gas Control Millivolt IPI Mill...

Page 59: ...ely the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established NOTE If after 30 seconds a flame has not yet been established then turn the control knob back to the off position an...

Page 60: ...dition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure response time of the flame safety system It must de energize the safety shutoff in no more than 30 seconds Procedure for Millivolt Units Turn on fireplace for 5 minutes Shut off fireplace while listenin...

Page 61: ...6 1 16 1000 253 closed 1000 253 closed Fully Open Fully Open 1002 P012SI 907 012 39ZCV CKNGI 42ZCV CKNGI NG Conversion IPI 1001 P166SI 62 977 166 38 38 1000 253 closed 1000 253 closed 1 8 1 8 1002 P016SI 0 907 016 39ZCV CKNG2 42ZCV CKNG2 NG Conversion IPI 1001 P166SI 62 977 166 38 38 1000 253 closed 1000 253 closed 1 8 1 8 1002 P013SI 907 013 39ZCV CKLPH 42ZCV CKLPH Propane Conversion Millivolt 10...

Page 62: ...em IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Warning This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion o...

Page 63: ...injector near the top Propane injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet for the proper injector size 6 Insert the Allen wrench into the end of the injector Then insert the injector into injector journal and rotate the injector clockwise until a torque of 9 lbf in 1 0...

Page 64: ...Gas Conversion for Modulator PART C 64 ...

Page 65: ...assembly upward to remove it from the firebox cavity Installation is the reverse of these steps Ensure that the mounting surface is clean Use fresh Black Mill Pac to reseal the burner pan WARNING Turn off Unit and allow to cool before cleaning Only a Qualified service technician should service and repair this appliance WARNING Turn off Unit and allow to cool before cleaning Only a Qualified servic...

Page 66: ...ack This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the appliance is still operable NOTE In certain instances the IPI Main Module requires resetting This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period The IP...

Page 67: ...isplay on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart thermostat Transmitter Operation The Smart thermostat function adjusts the flame height in accordance to the difference between th...

Page 68: ...LP 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P017SI TC Electrode Cable Sparker IPI 915 017 24 16 1002 P119SI TC Electrode Cable Sparker IPI 35 Infinite ZCVRB47 VRB46 17 1002 P903SI TC Electrode Flame Sense IPI 007 253 915 903 24 18 1002 P910SI TC ...

Page 69: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 69 ...

Page 70: ...ts with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown SCHEMATIC PICTURE NOTE Fan Option is not available on some models of fireplace Check with your dealer 1001 P221SI 70 ...

Page 71: ...wer Adapter P N 1002 P850si The Remote Receiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below IPI System EGTM Millivolt System GTM Receiver Module 0 584 523 521 221 1001 P221SI Receiver Module 0 584 523 521 221 1001 P221SI 71 ...

Page 72: ...ilities Refer to the fan installation removal section for fan installation NOTE Fan Option is not available on some models of fireplace Check with your dealer NOTE This Configuration is not available on all models of fireplace Check with your dealer SCHEMATIC PICTURE 72 ...

Page 73: ...e clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above this label If you do not smell gas go to next step 8 Turn manual shutoff valve counter clockwise to on 9 Close the glass door 10 Turn on all electric power to the fireplace and re install batteries i...

Page 74: ...N 13 1002 P033SI TC Pilot Burner IPI Assembled NG 199 033 14 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 15 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 16 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 17 1001 P280SI TC Tubing W Fittings 1 8 2 182 280 18 1002 P012SI IPI Stepper Kit LP 907 012 19 1002 P013SI IPI Stepper Kit NG 907 013 20 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 21 1002 ...

Page 75: ...is required The following sequence must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off manually x4 connector by a switch not supplied the pilot will remain on CPI continuous pilot ignition mode all other functions of main burner fan and lights will be...

Page 76: ... the main burner has been cycled ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON OFF Key 2 Press the Mode Key Display will appear as below 3 Press UP on the UP DOWN Arrow Key Display will show CPI The module in the fireplace will beep once to confirm command TO RETURN TO IPI INTE...

Page 77: ...Proflame 2 Remote Control 77 ...

Page 78: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 78 ...

Page 79: ...79 ...

Page 80: ...t 3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Where a vent termination may cause hazardous frost or ice accumulations on adjacent property surfaces Notes 1 Notes 2 O Clearance above highest point of exit on roof 18 in 45cm 18 in 45cm P Clearance to perpen...

Page 81: ... bends place spring in bend or before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset installation support straps should be used to stabilize pipe Expand 4 and 7 flex pipe to the point that the 7 protrudes approximately 2 to 3 inches past outer wall and the 4 flex protrudes approximately 2 to 3 inches past the 7 flex See Fig 1 Attach the 4 pipe to the termin...

Page 82: ...he wall thimble to weather proof After installing the vent termination double check to make sure the pipe extends properly through wall thimble and into vent termination 7 Before joining pipes to fireplace flue apply a bead of high temperature sealant Mill Pac to end of pipe First attach the four inch 4 flue pipe to fireplace with sealant and secure with the four screws provided At this time verif...

Page 83: ...the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90 bends will not fall into vent table standards See Fig B Horizontal Venting Table from Bottom of Fireplace For venting to a maximum of 43ft 13 1 meters Total Vertical Ma...

Page 84: ...ow well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill Ensure that grade level slopes away from the building Follow all local codes FOLLOW ALL LOCAL CODES A safety cage Z57STSC is also available Place sa...

Page 85: ... rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and the lower edge lay on top of the shingles NOTE At the top edge of the flashing plate lift the shingles and nail the plate to the roof deck then cement the shingles to the pl...

Page 86: ...support configuration B Flex bend configuration C Termination mounting Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For additional requirements check local codes 24 Clearance above highest point of exit on roof 18 inches 45cm 18 MIN 43ft A B C 86 ...

Page 87: ...ation does not apply to this installation Before installing the appliance using this method contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area HARD PIPE ADAPTER ZDVDFA FIREPLACES ZDVDKA STOVES FLAT CO AXIAL TO CO LINEAR APPLIANCE CONNECTOR 46DVA GCL HIGH WIND TERMINATION CAP 46DVA VCH DIRECT VENT CHIMNEY LINER TERMINATION KIT BASEPLATE CO LINEAR ...

Page 88: ...ns are permitted however Cold Climate Switch Standing Pilot Mode must NOT be used Seven 90 elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft Refer to Power Vent Manual for proper installation and use Maximum Minimum Vent Lengths Maximum Vent Length is 125 ft plus six 90 elbows with Air Intake Shutter fully closed Termination must not be below u...

Page 89: ...LIFIED ELECTRICIAN MAIN WIRING HARNESS DOUBLE POLE SWITCH MV SYSTEMS ONLY IPI SYSTEM MAIN WIRING HARNESS POWER VENT CONTROL MODULE NOTE Fireplace glass door must be removed to Install or remove Power Vent Control Module FOLLOW EITHER MILLIVOLT OR IPI SYSTEM INSTRUCTIONS TO COMPLETE THE INSTALLATION Power Vent Control Module Mounted inside fireplace 89 ...

Page 90: ...ed for entire installation order Z47PVA Note Must use a one foot section of 5 8 DV hard pipe connected to the power vent on all installations Termination End Z47PVA Flex Pipe Adapter Kit to adapt flex pipe to power vent to hard pipe Note Must use a one foot section of 5 8 DV hard pipe not supplied to connect to the Power Vent Termination SECTION 3 DIRECT VENT HARD PIPE 3 5 for entire installation ...

Page 91: ...4 3 8 Black MQ42D Driftwood Log Set 6pcs ZCV39GT or ZCV42GT required MQLOG F9 Log Set 9pcs MQLOGF39BW Birch Log Set 7pcs MQ39D Driftwood Log Set 4pcs MQSTONE Decorative Stones MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi Color MQEMBER Glowing Embers MQG5W Decorative Glass 1 2 White 5LB MQG5A Decorative Ember Glass Cobalt Blue 5LB MQG5B Decorative Ember Glass Black 5LB MQG5ZG Decorative Glass Zi...

Page 92: ...zo Igniter 1244 17 MARK 21 1000 215 Pal Nut 18MMXI 5MM BLK 1364 03 1000 218 Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit 3 FT Lengt...

Page 93: ...lack MQ42D Driftwood Log Set 6pcs ZCV39GT or ZCV42GT required MQLOG F9 Log Set 9pcs MQLOGF39BW Birch Log Set 7pcs MQ39D Driftwood Log Set 4pcs MQSTONE Decorative Stones MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi Color MQEMBER Glowing Embers MQG5W Decorative Glass 1 2 White 5LB MQG5A Decorative Ember Glass Cobalt Blue 5LB MQG5B Decorative Ember Glass Black 5LB MQG5ZG Decorative Glass Zircon Gl...

Page 94: ...o Igniter 1244 17 MARK 21 1000 215 Pal Nut 18mm x 1 5mm BLK 1364 03 1000 218 Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit 3 FT Leng...

Page 95: ...gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifice Check burner orifice for stoppage and remove Defective automatic valve operator Remove wall switch wires from gas valve Install jumper wires from top bottom terminals of gas valve Turn valve on ON...

Page 96: ...keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All Units WARNING A HORIZONTAL VENT CERTIFIED GUARD SAFETY CAGE IS AVAILABLE WHEN REQUIRED BY LOCAL CODES SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS CHECK WITH YOUR DEALER TERMI...

Page 97: ...chemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the unit s components e damages caused by failing to provide proper maintenance and service to the unit f any expenses incurred for erecting disconnecting or dismantl...

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