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OPERATIONAL SAFETY continued...

z

Pass rotary tiller diagonally through sharp dips and avoid sharp drops to
prevent “hanging up” tractor and rotary tiller.  Practice will improve your
skills in maneuvering on rough terrain.  Always cut down slopes, never
across the face. Always check tractor manual for proper use on slopes.

z

When using a unit, a minimum 20% of tractor and equipment weight must
be on tractor front wheels.  Without this weight, tractor could tip over,
causing personal injury or death.  The weight may be attained with a front-
end loader, front wheel weights, ballast in the tires or front tractor weights.
When attaining a minimum 20% of tractor and equipment weight on the
front wheels, you must not exceed the ROPS weight certification.  Weigh
the tractor and equipment.  Do not guess or estimate!

TRANSPORT SAFETY

z

Comply with state and local laws governing highway safety and move-
ment of farm machinery on public roads.

z

The use of flashing amber lights is acceptable in most localities. How-
ever, some localities prohibit their use.  Local laws should be checked for
all lighting and marking requirements.

z

At all times, when driving the tractor and equipment on the road or high-
way under 20mph (32kph) use flashing amber warning lights and a slow
moving vehicle (SMV) identification emblem.  Do not exceed 20 mph (32
kph).  Reduce speed on rough roads and surfaces.

z

Plan your route to avoid heavy traffic.

z

Always install transport locks, pins or brackets before transporting.

z

Do not drink and drive.

z

Be a safe and courteous driver.  Always yield to oncoming traffic in all
situations, including narrow bridges, intersections, etc.  Watch for traffic
when operating near or crossing roadways.

z

Turn curves or go up or down hills only at a low speed and at a gradual
steering angle.  Make certain that a least 20% of the tractor’s weight is on
the front wheels to maintain safe steerage.  Slow down on rough or un-
even surface. Always check tractor manual for proper use on slopes.

z

Use extreme care and maintain minimum ground and when operating close
to ditches or fences.  Be careful when turning sharp corners.

z

Never allow riders on either tractor or tiller.

15

Summary of Contents for 999995

Page 1: ...ROTARY TILLER OPERATOR MANUAL Part No 999995 www kingkutter com 2150 Eastern Ave Gallipolis Ohio 45631...

Page 2: ...2...

Page 3: ...t only by proper care and operation can you expect to receive the service and long life designed and built into it Sometime in the future your tiller may need new parts to replace those that are worn...

Page 4: ...t are damaged or worn which under continued op eration would cause damage wear to other parts or cause a safety hazard z z z z z Return the equipment or parts to the authorized King Kutter dealer from...

Page 5: ...ing Into Service 8 Safety Training 11 Transportation Safety 15 Attaching To Tractor 16 Sizing PTO 18 Operating Instructions 19 Maintenance 20 Maintenance Safety 20 Safety Decal s And Locations 22 Repl...

Page 6: ...used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practi...

Page 7: ...until they have read this manual and have developed a thorough understanding of the safety precautions and how it works Review the safety instructions with all users annually z This equipment is dange...

Page 8: ...16 19 Note The safety chains on the PTO shaft should be attatched to the tractor and tiller to prevent the plastic safety shield from rotating BEFORE PUTTING ROTARY TILLER INTO SERVICE IMPORTANT INSTR...

Page 9: ...e E STEP 7 Replace and tighten the 1 2 vent plug and the 1 8 check plug Clean away any excess oil See Figure F STEP 8 Grease the grease fitting on the out board hub the two 2 grease fittings on the PT...

Page 10: ...Figure D Figure F Figure H 10 Figure E Figure G Figure I...

Page 11: ...e manual for your tractor before assembly or operat ing to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary tiller owner...

Page 12: ...ath could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor z Clear area to be tilled of stones branches or other debri...

Page 13: ...perators being knocked off the tractor by low hanging limbs and then being run over by the tiller Accidents are most likely to occur with machines that are loaned or rented to someone who has not read...

Page 14: ...then run over by the rotating tines z The rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid ob jects such as steel guardr...

Page 15: ...most localities How ever some localities prohibit their use Local laws should be checked for all lighting and marking requirements z At all times when driving the tractor and equipment on the road or...

Page 16: ...test distance be tween equipment gearbox input shaft and tractor PTO output shaft With the rotary tiller in the shortest distance position shut down the trac tor and SECURELY BLOCK ROTARY TILLER IN PO...

Page 17: ...the PTO shaft has less than a 6 inch overlap DO NOT USE Contact your autho rized King Kutter II Dealer NOTE If the PTO shaft length is too long go to SIZING PTO SHAFT pg 18 STEP 8 Apply any multi pur...

Page 18: ...off shield where marked Figure 1 A 1 B STEP 2 Using cut section of the shield as a guide cut shaft off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a fi...

Page 19: ...for both right and left sides should be positioned in the same ad justment hole This allows the tiller to till the same depth on each side Adjust the back plate with regulating chain until the desire...

Page 20: ...out board hub 2 PTO shaft universal joints 3 PTO shaft safety shield and 4 PTO telescoping surface NOTE Use only a grade Type II tube grease NOTE Do not grease the slip clutch assembly 3 Before each...

Page 21: ...vice function make sure all safety shields and devices are installed before placing unit in service z After servicing be sure all tools parts and service equipment are re moved from tiller z Do not al...

Page 22: ...the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illeg ible or parts have been...

Page 23: ...23 1...

Page 24: ...24 2 3...

Page 25: ...4 5 25...

Page 26: ...6 7 26 7...

Page 27: ...27 Notes...

Page 28: ...28 TILLER EXPLODED VIEW...

Page 29: ...012 505072 505084 505050 505108 380108 310085 310086 505016 505025 505030 505006 380108 310085 310086 505014 505025 505030 505002 505006 505057 505143 184064 184069 500001 402038 380108 310085 310086...

Page 30: ...er Tube 14 Series Cross Kit 4 Quick Disconnect Pin 5 6 7 8 9 151035 151090 151091 170015 170110 140218 22 PTO 147122 30 10 11 Flanged Yoke 12 13 14 Bushing Friction Hub 10 x 70 Bolt 140226 140221 1402...

Page 31: ...ing 902341 2 3 902342 902019 4 505017 Cap Self Aligning Ball Bearing 1310 Seal Double Lip Pkg 2 31 5 6 7 8 9 Bolt M 12 25 902011 902010 902009 902349 Lockwasher M 12 Washer Grease Zerk 902345 Bolt M 6...

Page 32: ...32 TG SERIES SIDE GEARBOX 184069...

Page 33: ...210C Dbl Bearing Ball 1310 Self Aligning Bearing Ball Gear 34 Teeth Gear 16 Teeth Gear 28 Teeth Cover Side Box Outboard Hub Housing 10 4 Sq Hd Plug 1 4 18 NPT 6 Lockwasher M 12 Bolt M 10 20 pck of 6 N...

Page 34: ...34 TG SERIES TOP GEARBOX ASSEMBLY...

Page 35: ...l Bearing 6207 Output Shaft TG 48 500 mm 10 4 6 Bolt M 10 25 pck of 6 Output Gasket 0 8 mm No 902302 902329 902304 902305 502296 505008 502243 902314 902315 902316 902318 902317 902319 902320 902321 9...

Page 36: ...in writing of any defect in material or workmanship within ninety 90 days following the date of purchase In no event will King Kutter II be liable under this warranty unless written notice is received...

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