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NOTE:  Do not allow the tractor engine or rotary tiller to bog down or stall.  This
causes undue wear and tear on the tiller and tractor.  If this continues to happen
reduce ground speed and raise tilling depth of rotary tiller.  Never attempt to re-
move objects from the rotor bar until the tractor has been shut down and the tiller
tines have completely stopped.

WARNING

Never travel at a fast ground speed while using the tiller, this could damage it.
Never attempt to turn the tractor or travel in reverse with the PTO engaged and
the tiller in the ground.  Always raise the tiller out of the ground when backinig up
or attempting to turn.  Failure to due so may cause damage to the tiller.
STEP 8
After each use clean all debris from the tiller tines.  Replace any missing or illegible safety
decals.  Inspect for any damaged or worn parts and replace before next use.  Store rotary
tiller in a dry environment.

MAINTENANCE
1).

Periodically check and maintain proper gear oil level.

2).

Every 8 hours, (1) grease "out-board hub", (2) PTO shaft universal joints, (3) PTO
shaft safety shield and (4) PTO telescoping surface.

NOTE:  Use only a grade Type II tube grease.

NOTE: Do not grease the slip clutch assembly.

3).

Before each use check to make sure all safety shields are installed and working
properly.

4).

Check tiller tines for cracks and breaks before every use.

5).

Periodically check all nuts and bolts to insure they are tight and secure.

6).

Periodically loosen torque spring bolts and allow slip clutch to slip for approximately
two (2) revolutions.  Loosen the bolts until the springs lose contact with the flange
yoke.  This ensures that the slip clutch is not in a "locked" position.

7).

Make sure that the clutch slips.

8).

To retighten the slip clutch, tighten the torque spring bolts until the nut makes contact
with the flange yoke and further tighten one and a half turns (1-1/2).  This is a good
starting point , further adjustments may need to be made based on soil conditions.
NOTE: Do not over or under tighten slip clutch assembly or damage may occur.

MAINTENANCE SAFETY

z

Good maintenance is your responsibility.  Poor maintenance is an invitation to trouble.

z

Follow good shop practices.

z

Keep service area clean and dry

20

Summary of Contents for 999995

Page 1: ...ROTARY TILLER OPERATOR MANUAL Part No 999995 www kingkutter com 2150 Eastern Ave Gallipolis Ohio 45631...

Page 2: ...2...

Page 3: ...t only by proper care and operation can you expect to receive the service and long life designed and built into it Sometime in the future your tiller may need new parts to replace those that are worn...

Page 4: ...t are damaged or worn which under continued op eration would cause damage wear to other parts or cause a safety hazard z z z z z Return the equipment or parts to the authorized King Kutter dealer from...

Page 5: ...ing Into Service 8 Safety Training 11 Transportation Safety 15 Attaching To Tractor 16 Sizing PTO 18 Operating Instructions 19 Maintenance 20 Maintenance Safety 20 Safety Decal s And Locations 22 Repl...

Page 6: ...used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practi...

Page 7: ...until they have read this manual and have developed a thorough understanding of the safety precautions and how it works Review the safety instructions with all users annually z This equipment is dange...

Page 8: ...16 19 Note The safety chains on the PTO shaft should be attatched to the tractor and tiller to prevent the plastic safety shield from rotating BEFORE PUTTING ROTARY TILLER INTO SERVICE IMPORTANT INSTR...

Page 9: ...e E STEP 7 Replace and tighten the 1 2 vent plug and the 1 8 check plug Clean away any excess oil See Figure F STEP 8 Grease the grease fitting on the out board hub the two 2 grease fittings on the PT...

Page 10: ...Figure D Figure F Figure H 10 Figure E Figure G Figure I...

Page 11: ...e manual for your tractor before assembly or operat ing to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary tiller owner...

Page 12: ...ath could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor z Clear area to be tilled of stones branches or other debri...

Page 13: ...perators being knocked off the tractor by low hanging limbs and then being run over by the tiller Accidents are most likely to occur with machines that are loaned or rented to someone who has not read...

Page 14: ...then run over by the rotating tines z The rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid ob jects such as steel guardr...

Page 15: ...most localities How ever some localities prohibit their use Local laws should be checked for all lighting and marking requirements z At all times when driving the tractor and equipment on the road or...

Page 16: ...test distance be tween equipment gearbox input shaft and tractor PTO output shaft With the rotary tiller in the shortest distance position shut down the trac tor and SECURELY BLOCK ROTARY TILLER IN PO...

Page 17: ...the PTO shaft has less than a 6 inch overlap DO NOT USE Contact your autho rized King Kutter II Dealer NOTE If the PTO shaft length is too long go to SIZING PTO SHAFT pg 18 STEP 8 Apply any multi pur...

Page 18: ...off shield where marked Figure 1 A 1 B STEP 2 Using cut section of the shield as a guide cut shaft off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a fi...

Page 19: ...for both right and left sides should be positioned in the same ad justment hole This allows the tiller to till the same depth on each side Adjust the back plate with regulating chain until the desire...

Page 20: ...out board hub 2 PTO shaft universal joints 3 PTO shaft safety shield and 4 PTO telescoping surface NOTE Use only a grade Type II tube grease NOTE Do not grease the slip clutch assembly 3 Before each...

Page 21: ...vice function make sure all safety shields and devices are installed before placing unit in service z After servicing be sure all tools parts and service equipment are re moved from tiller z Do not al...

Page 22: ...the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illeg ible or parts have been...

Page 23: ...23 1...

Page 24: ...24 2 3...

Page 25: ...4 5 25...

Page 26: ...6 7 26 7...

Page 27: ...27 Notes...

Page 28: ...28 TILLER EXPLODED VIEW...

Page 29: ...012 505072 505084 505050 505108 380108 310085 310086 505016 505025 505030 505006 380108 310085 310086 505014 505025 505030 505002 505006 505057 505143 184064 184069 500001 402038 380108 310085 310086...

Page 30: ...er Tube 14 Series Cross Kit 4 Quick Disconnect Pin 5 6 7 8 9 151035 151090 151091 170015 170110 140218 22 PTO 147122 30 10 11 Flanged Yoke 12 13 14 Bushing Friction Hub 10 x 70 Bolt 140226 140221 1402...

Page 31: ...ing 902341 2 3 902342 902019 4 505017 Cap Self Aligning Ball Bearing 1310 Seal Double Lip Pkg 2 31 5 6 7 8 9 Bolt M 12 25 902011 902010 902009 902349 Lockwasher M 12 Washer Grease Zerk 902345 Bolt M 6...

Page 32: ...32 TG SERIES SIDE GEARBOX 184069...

Page 33: ...210C Dbl Bearing Ball 1310 Self Aligning Bearing Ball Gear 34 Teeth Gear 16 Teeth Gear 28 Teeth Cover Side Box Outboard Hub Housing 10 4 Sq Hd Plug 1 4 18 NPT 6 Lockwasher M 12 Bolt M 10 20 pck of 6 N...

Page 34: ...34 TG SERIES TOP GEARBOX ASSEMBLY...

Page 35: ...l Bearing 6207 Output Shaft TG 48 500 mm 10 4 6 Bolt M 10 25 pck of 6 Output Gasket 0 8 mm No 902302 902329 902304 902305 502296 505008 502243 902314 902315 902316 902318 902317 902319 902320 902321 9...

Page 36: ...in writing of any defect in material or workmanship within ninety 90 days following the date of purchase In no event will King Kutter II be liable under this warranty unless written notice is received...

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