Kinder Cameo He KHCL**RN Page 2 Installation, Maintenance & User Instructions Download

Page: 2 / 57

CONTENTS

PAGE

Section 1

Information and Requirements

1.0

Appliance information

1.1

Conditions of installation

1.2

Flue & Chimney Suitability

1.3

Shelf position

1.4

Hearths

1.5

Installation to plastered wall surfaces

Section 2

Installation of Fire

2.1

Unpacking the combustion chamber

2.2

Preparing the combustion chamber opening (In studded wall)

2.3

Preparing the combustion chamber opening (In chimney breast)

8-9

2.4

Securing the fire to the opening

2.5

Installation of the gas supply

2.6

Fitting the efficiency / flue restrictor baffle

2.7

Fitting the batteries to the fire

2.8

Removal & re-fitting of the glass frame

Section 3

Assembling Fuel Bed and Commissioning

3.1

Fitting the fuel bed logset

14-18

3.2

Making the gas connection & checking for gas tightness

3.3

Removal & re-fitting the trim

3.4

Lighting the appliance - SIT RC system equipped models

20-25

3.5

Lighting the appliance - Mertik Maxitrol system equipped models

26-30

3.6

Checking for clearance of combustion products

Section 4

Maintenance

4.1

Removal of the burner assembly

4.2

Removal of the control valve

32-33

4.3

Removal of the ultrasonic reciever

4.4

Removal of the pilot assembly

4.5

Removal / Replacement of the control board

4.6

Removal / Replacement of the handset battery

Section 5

User Instructions

5.1

Installation Information

5.2

About the Cameo HE room heater

5.3

Spillage monitoring system

5.4

Lighting the appliance - SIT RC system equipped models

38-43

5.5

Lighting the appliance - Mertik Maxitrol system equipped models

44-48

5.6

Cleaning Instructions

5.7

Removal & re-fitting the fuel-bed logset

50-53

5.8

Removal & re-fitting the glass frame

5.9

Removal & re-fitting the trim assembly

5.10

User replaceable parts

5.11

Changing the batteries in the RC handset

5.12

Changing the batteries in the fire

Model number KHCL**RN

manufactured by:-

BFM Europe Ltd. Trentham Lakes, Stoke-on-Trent, Staffordshire, ST4 4TJ

Summary of Contents for Cameo He KHCL**RN

Page 1: ... EFFICIENCY LOG EFFECT ROOM HEATER Installation Maintenance User Instructions Hand these instructions to the user Model No KHCL RN is for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E Denotes trim colour variant ...

Page 2: ... models 20 25 3 5 Lighting the appliance Mertik Maxitrol system equipped models 26 30 3 6 Checking for clearance of combustion products 31 Section 4 Maintenance 4 1 Removal of the burner assembly 32 4 2 Removal of the control valve 32 33 4 3 Removal of the ultrasonic reciever 33 4 4 Removal of the pilot assembly 33 4 5 Removal Replacement of the control board 33 4 6 Removal Replacement of the hand...

Page 3: ... 0mm Packed Weight Combustion Chamber 42 0 kg Appliance Efficiency Declaration The efficiency of this appliance has been measured as specified in BS EN 7977 1 2002 and the result is 79 The gross calorific value of the fuel has been used for this efficiency calculation The test data from which it has been calculated has been certified by GL Industrial Services UK Ltd The efficiency value may be use...

Page 4: ...858 Clay Flue Blocks and Terminals 7 IS 813 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing in Northern Ireland please consult local building r...

Page 5: ...ded wall The appliance must however stand on a non combustible base that is a minimum thickness of 12mm 1 5 INSTALLATION TO PLASTERED WALL SURFACES If installing to a plastered wall all material must be removed from the 50mm area surrounding the combustion chamber opening and replaced with non combustible material such as marble or granite to prevent plaster cracking See Fig 3 below Fig 3 5 Combus...

Page 6: ... dependent upon RC system 1 off handset wall bracket dependent upon RC system IMPORTANT NOTE BEFORE PROCEEDING WITH THE INSTALLATION This product requires a minimum effective flue height of 4 0 metres of minimum circular cross sectional area 125mm If installing the product into a 225mm x 225mm brick chimney THE CHIMNEY SOUNDNESS MUST BE CHECKED BY TESTING prior to a decision being made on whether ...

Page 7: ... extra please order part number 1125 133710 from your local Kinder stockist 7 Minimum 50mm at sides Minimum 50mm at rear Combustion Chamber Dimension A Opening Width 650mm Dim A Dim B Dimension B Opening Height 460mm Dim C Dimension C Opening Depth 361mm Fig 4 Fig 5 A minimum clearance of 100mm is required above the top of the draught diverter to combustible surfaces Minimum 125mm flue liner requi...

Page 8: ...for servicing purposes If installing without a flue liner please ensure that sufficient depth is available in the opening to collect a minimum volumetric area of 12 litres 0 012m3 of flue debris This is achieved by a minimum depth of 385mm the design of the outer combustion chamber ensures this depth can be met Refer to Fig 1 on page three for dimensions of the flue outlet CHECK ANY LOAD BEARING S...

Page 9: ...e area immediately above the fire is required see Fig 7 above If there is no existing openings within either triangle proceed with forming the opening However if opening or beams occur within either triangle then you should seek specialist advice from a structural engineer or consider relocating the proposed position of the firebox 9 400mm interactive area 600mm load triangle The Interactive Zone ...

Page 10: ...ig 8 9 below shows the hole centres in the mounting flanges of the combustion chamber Fig 8 2 4 2 DO NOT SECURE THE COMBUSTION CHAMBER INTO THE OPENING AT THIS POINT AS ACCESS WILL STILL BE REQUIRED TO RUN THE GAS SUPPLY PIPEWORK AS DETAILED IN SECTION 2 5 Fig 9 300mm 683mm 4 holes in combustion chamber mounting flange for securing to the opening ...

Page 11: ...d Always insert the grommet into the entry point used a sharp blow with a hammer or chisel will be sufficient to knock out the opening selected in the firebox and with the grommet fitted cut with a sharp knife to allow the supply pipework to pass through into the firebox 11 Combustion Chamber Gas Supply entering from L H S Combustion Chamber Gas Supply entering from Rear of Combustion Chamber Oute...

Page 12: ...then the restrictor baffle must not be fitted It should also be noted that if fitting into a 125mm 5 diameter flue that the minimum effective height of the flue is 4 metres 2 6 4 To fit the efficiency baffle supplied in the loose items pack use the 4 screws supplied to secure the baffle to the spigot on the rear of the fireboxas shown below in Fig 13 Fig 13 2 7 FITTING OF THE BATTERIES 2 7 1 The b...

Page 13: ... clamp brackets as shown below in Fig 15 These are clamped together to form the seal between the glass frame assembly and the combustion chamber Fig 15 NOTE Always ensure that a consistent seal between the combustion chamber and the glass frame is achieved Glass Frame Assembly locates over lip on top of combustion chamber lid and drops onto flange as shown To remove unclip base clips as shown in F...

Page 14: ...e rear section as shown to allow the fitting of Log A Fig 16 3 1 2 Place the largest Log A centrally onto the fuel bed support behind the burner flame strip Ensure that the fuel bed Log A is located centrally in the firebox and that the front edge is parallel with the rear face of the burner flame strip as shown below in Fig 17 Fig 17 14 A Fuel bed Log A to be fitted behind burner flame strip ...

Page 15: ...fork of the log into the upturn in the base plate Fig 18 3 1 4 Fit Log C into position on left hand side of the fuel bed base log A as shown below in Fig 19 using the groove in Log A as a guide for placement and locate the slot in the log into the upturn in the base plate Fig 19 15 B C Slot in log to locate in the base plate upturn Slot in log to locate in the base plate upturn ...

Page 16: ...g the groove in the centre of Log A as a guide for placement Fig 21 IMPORTANT NOTE HAVING FITTED THE GRAVEL MATERIAL IN THE BASE OF THE COMBUSTION CHAMBER ENSURE THAT NONE OF IT IS ON THE BURNER FLAME STRIP OR IN THE PILOT ASSEMBLY IF MATERIAL IS OBSERVED VISUALLY ON THESE COMPONENTS REMOVE THE FUEL BED LOGSET REMOVE THE GRAVEL MATERIAL FROM THE BURNER AND OR PILOT AND RE FIT THE LOGS AS DETAILED ...

Page 17: ...vicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping si...

Page 18: ...se serious damage may be caused to the gas control valve on the fire Failure to purge the gas supply will invalidate the guarantee 3 2 2 The gas connection should be made to the appliance inlet elbow to using 8mm rigid tubing 3 2 3 Remove the pressure test point screw from the inlet elbow and fit a manometer 3 2 4 Turn on the main gas supply and carry out a gas tightness test 18 ...

Page 19: ...rim assembly into the slots in the front face top of the combustion chamber lid as shown below in Fig 22 Fig 22 3 3 2 Ensure the retaining lugs are correctly engaged into the slots and not supported by the heat shield When the trim is correctly located it will be fitted flush to the wall Retaining lips on rear face of trim hook into the slots on the combustion 19 ...

Page 20: ...ow and follow the instructions on the proceeding pages as necessary 3 4 1 If fitted with the S I T ACS2T System the handset as shown below in Fig 25 will have been supplied Please refer to section 3 4 3 to section 3 4 7 Fig 23 3 4 2 If fitted with the Mertik Maxitrol GV60 system the handset as shown below in Fig 26 will have been supplied Please refer to section 3 5 1 to section 3 5 6 Fig 24 20 ...

Page 21: ... handset for a minimum of 2 seconds as shown below in Fig 3 then releasing the button The screen will illuminate and the MAN mode will be illuminated as shown below in Fig 25 The 20 second ignition procedure is then initiated the pilot and main burner will light Fig 25 b The remote handset is now used to control all functions of the fire To turn the fire down or up incrementally press the DOWN UP ...

Page 22: ...s including the pilot d If is recommended that the handset is placed into locked mode when not in use To lock the handset press and hold the MODE button for a minimum of 5 seconds To unlock the handset press and hold the MODE button for a minimum of 5 seconds 22 PILOT Graphic on Handset Display ...

Page 23: ...s the UP DOWN arrow keys on the handset When AUTO mode is selected the remote handset by means of an internal thermostat in the hnadset checks the difference in temperature between the temperature you require and the room ambient at a fixed time interval Depending on the difference the flame level is modulated to maintain the required temperature Once the requested temperature is reached the flame...

Page 24: ...Programme Number Time ON Monday to Friday Time OFF Monday to Friday Time ON Saturday Sunday Time OFF Saturday Sunday 1 06 00 23 00 07 00 12 00 2 06 00 09 00 17 00 23 00 09 00 17 00 23 00 06 00 07 00 00 00 3 06 00 09 00 12 00 15 00 17 00 23 00 09 00 12 00 15 00 17 00 23 00 06 00 07 00 00 00 4 04 00 08 00 11 00 14 00 17 00 22 00 08 00 11 00 14 00 17 00 22 00 04 00 06 00 23 00 5 05 00 08 00 12 00 14 ...

Page 25: ...on the remote handset The CLOCK icon will appear on the screen To set the hour use the UP and DOWN arrows 3 4 8 2 Press the O button on the handset to switch to the minute setting and To set the minute use the UP and DOWN arrows When the time is correctly set either use the O button to exit or leave for 5 seconds and the handset will automatically exit the CLOCK mode 3 4 9 To Set oC or oF on the H...

Page 26: ...TEMPERATURE mode and TIMER mode 3 5 1 Operation of the Fire in MANUAL mode a Locate the ON OFF switch on the appliance it is situated behind the controls access cover at the bottom of the fire Ensure that the on off switch on the valve is in the ON 1 position as shown below in Fig 29 Fig 29 b The remote handset is now used to control all functions of the fire To light the fire press the UP arrow a...

Page 27: ...rrow on the handset twice LO will be displayed NOTE The flame will go to HIGH rate heat input before going to designated LOW rate heat input To return back to HIGH rate heat input press the LARGE flame button twice To put the fire in In STANDBY MODE only the pilot remains lit press and hold the SMALL flame arrow on the handset See Fig 31 below Fig 31 d To turn the fire off press the OFF button thi...

Page 28: ...the day or if setting the same temperature for day and night the fire will compensate for the generally cooler evening temperatures and automatically increase the heat input level accordingly c To set the temperature ensure the handset is in TEMPERATURE mode and then press the SET button until the TEMP display flashes then let go Proceed to set the desired temperature by pressing the UP large flam...

Page 29: ...layed as per Fig 34 below and the time flashes Set the hour by pressing the UP large flame and set the minutes in ten minute increments by pressing the DOWN small flame as necessary then press OFF button to complete the process Repeat for the P1 moon symbol is displayed as per Fig 35 below Set the hour by pressing the UP large flame and set the minutes in ten minute increments by pressing the DOWN...

Page 30: ... the Remote Handset a Simultanelously press the UP large flame arrow and DOWN small flame arrow buttons on the remote handset b Press the UP large flame arrow to set the hour and the DOWN small flame arrow to set the minutes 3 5 6 To Set the oC 24 Hour or oF 12 Hour Clock a Press and hold the OFF and the DOWN small flame arrow buttons on the handset simultaneously until the display changes from oC...

Page 31: ...peat the test after a further 5 10 minutes 3 7 4 If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained 3 7 5 If there is an extractor fan fitted any where in the vicinity of the appliance the spillage test should be repeated with the f...

Page 32: ...carried out 4 1 Removing the burner assembly from the fire 4 1 1 Isolate the gas supply 4 1 2 Remove trim from the front of the fire as shown in section 3 3 4 1 3 Remove the glass frame assembly from the fire as shown in section 2 7 4 1 4 Remove the log set and loose gravel from the combustion chamber base taking care not to damage the logs 4 1 5 Remove the access panel from the combustion chamber...

Page 33: ...its place 4 4 Removing the Pilot Assembly 4 4 1 Isolate the gas supply 4 4 2 Remove trim from the front of the fire as shown in section 3 3 4 4 3 Remove the glass frame assembly from the fire as shown in section 2 7 4 4 4 Loosen the pilot pipe and disconnect the ignition lead from the electrode 4 4 5 Remove the two fixing screws which secure the pilot assembly to the burner unit 4 4 6 Remove the p...

Page 34: ... Mertik B 38930 SIT Handset B 129150 ODS Pilot SIT B 49710 SIT Receiver Unit B 129160 Glass Panel B 100310 SIT Control Board B 129140 Mertik Gas Valve B 92200 Receiver unit B 153140 Thermostatic handset B 148120 Complete Ceramic Set inc 5 logs bag of loose gravel All Models B 105650 Loose Gravel Set All Models B 105660 Base Log A All Models B 105670 Log B All Models B 105680 Log C All Models B 105...

Page 35: ... least 300mm above the top of the appliance and the depth of the shelf does not exceed 150mm The fire may be installed below combustible shelves which exceed 150mm deep providing that the clearance above the fire is increased by 15mm for each 25mm of additional overhang in excess of 150mm If this appliance is fitted directly on to a wall without the use of a fireplace or surround soft wall coverin...

Page 36: ...g should be carried out annually by a competent person such as a GAS SAFE registered engineer It is a condition of BFM Europe Ltd lifetime guarantees schemes that this is carried out by a competent person i e a GAS SAFE registered Engineer The service should include visually checking the appliance flue terminal and fireplace for accumulation of debris around the firebox and inspection of the ceram...

Page 37: ...out If this occurs leave the fire for at least three minutes then follow the lighting procedure as described in the previous section In the event of repeated operation a GAS SAFE registered gas installer must be called to investigate and rectify the cause The fuel bed remains hot for a considerable period after use and sufficient time should be allowed for the fire to cool before cleaning etc The ...

Page 38: ...elow and follow the instructions on the proceeding pages as necessary 5 4 1 If fitted with the S I T ACS2T System the handset as shown below in Fig 1 will have been supplied Please refer to section 5 4 3 to section 5 4 9 Fig 1 5 4 2 If fitted with the Mertik Maxitrol GV60 system the handset as shown below in Fig 2 will have been supplied Please refer to section 5 5 1 to section 5 5 6 Fig 2 38 ...

Page 39: ...te handset for a minimum of 2 seconds as shown below in Fig 3 then releasing the button The screen will illuminate and the MAN mode will be illuminated as shown below in Fig 3 The 20 second ignition procedure is then initiated the pilot and main burner will light Fig 3 b The remote handset is now used to control all functions of the fire To turn the fire down or up incrementally press the DOWN UP ...

Page 40: ...is will extinguish all flames including the pilot d If is recommended that the handset is placed into locked mode when not in use To lock the handset press and hold the MODE button for a minimum of 5 seconds To unlock the handset press and hold the MODE button for a minimum of 5 seconds PILOT Graphic on Handset Display 40 ...

Page 41: ...he UP DOWN arrow keys on the handset When AUTO mode is selected the remote handset by means of an internal thermostat in the hnadset checks the difference in temperature between the temperature you require and the room ambient at a fixed time interval Depending on the difference the flame level is modulated to maintain the required temperature Once the requested temperature is reached the flame le...

Page 42: ...unday 1 06 00 23 00 07 00 12 00 2 06 00 09 00 17 00 23 00 09 00 17 00 23 00 06 00 07 00 00 00 3 06 00 09 00 12 00 15 00 17 00 23 00 09 00 12 00 15 00 17 00 23 00 06 00 07 00 00 00 4 04 00 08 00 11 00 14 00 17 00 22 00 08 00 11 00 14 00 17 00 22 00 04 00 06 00 23 00 5 05 00 08 00 12 00 14 00 17 00 23 00 08 00 12 00 14 00 17 00 23 00 05 00 05 00 11 00 16 00 00 00 11 00 16 00 00 00 05 00 6 05 00 07 0...

Page 43: ...conds and the handset will automatically exit the CLOCK mode 5 4 9 To Set oC or oF on the Handset Display a Press and hold the THERMOSTATIC button for a period of 5 seconds and the display will change from oC to oF and vice versa 5 4 10 Turning the Product Off in the Unlikely event of a Remote Handset Malfunction a In the unlikely event of the remote control handset malfunctioning or if lost or br...

Page 44: ...e TEMPERATURE mode and TIMER mode 5 5 1 Operation of the Fire in MANUAL mode a Locate the ON OFF switch on the appliance it is situated behind the controls access cover at the bottom of the fire Ensure that the on off switch on the valve is in the ON 1 position as shown below in Fig 7 Fig 7 b The remote handset is now used to control all functions of the fire To light the fire press the UP arrow a...

Page 45: ...arrow on the handset twice LO will be displayed NOTE The flame will go to HIGH rate heat input before going to designated LOW rate heat input To return back to HIGH rate heat input press the LARGE flame button twice To put the fire in In STANDBY MODE only the pilot remains lit press and hold the SMALL flame arrow on the handset See Fig 9 below Fig 9 d To turn the fire off press the OFF button this...

Page 46: ...the day or if setting the same temperature for day and night the fire will compensate for the generally cooler evening temperatures and automatically increase the heat input level accordingly c To set the temperature ensure the handset is in TEMPERATURE mode and then press the SET button until the TEMP display flashes then let go Proceed to set the desired temperature by pressing the UP large flam...

Page 47: ...layed as per Fig 12 below and the time flashes Set the hour by pressing the UP large flame and set the minutes in ten minute increments by pressing the DOWN small flame as necessary then press OFF button to complete the process Repeat for the P1 moon symbol is displayed as per Fig 13 below Set the hour by pressing the UP large flame and set the minutes in ten minute increments by pressing the DOWN...

Page 48: ... the Remote Handset a Simultanelously press the UP large flame arrow and DOWN small flame arrow buttons on the remote handset b Press the UP large flame arrow to set the hour and the DOWN small flame arrow to set the minutes 5 5 6 To Set the oC 24 Hour or oF 12 Hour Clock a Press and hold the OFF and the DOWN small flame arrow buttons on the handset simultaneously until the display changes from oC...

Page 49: ... materials without gloves could cause skin irritation The fuelbed should never be washed or exposed to any cleaning agents or water Any damaged parts must be replaced by contacting your dealer whose details may be found on the BFM Europe website address on the rear page The log set must only be replaced with a genuine replacement and the fire must never be run with a different log set fitted The l...

Page 50: ...tion as shown to allow the fitting of Log A Fig 14 5 7 2 Place the largest Log A centrally onto the fuel bed support behind the burner flame strip Ensure that the fuel bed Log A is located centrally in the firebox and that the front edge is parallel with the rear face of the burner flame strip as shown below in Fig 15 Fig 15 50 A Fuel bed Log A to be fitted behind burner flame strip ...

Page 51: ...fork of the log into the upturn in the base plate Fig 17 5 7 4 Fit Log C into position on left hand side of the fuel bed base log A as shown below in Fig 18 using the groove in Log A as a guide for placement and locate the slot in the log into the upturn in the base plate Fig 18 51 B C Slot in log to locate in the base plate upturn Slot in log to locate in the base plate upturn ...

Page 52: ...g the groove in the centre of Log A as a guide for placement Fig 20 IMPORTANT NOTE HAVING FITTED THE GRAVEL MATERIAL IN THE BASE OF THE COMBUSTION CHAMBER ENSURE THAT NONE OF IT IS ON THE BURNER FLAME STRIP OR IN THE PILOT ASSEMBLY IF MATERIAL IS OBSERVED VISUALLY ON THESE COMPONENTS REMOVE THE FUEL BED LOGSET REMOVE THE GRAVEL MATERIAL FROM THE BURNER AND OR PILOT AND RE FIT THE LOGS AS DETAILED ...

Page 53: ...vicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping si...

Page 54: ...bottom of the combustion chamber by the two hinge clamp brackets as shown below in Fig 22 These are clamped together to form the seal between the glass frame assembly and the combustion chamber Fig 22 Glass Frame Assembly locates over lip on top of combustion chamber lid and drops onto flange as shown To remove unclip base clips as shown in Fig 15 and lift clear denotes correct final position of g...

Page 55: ...p of the combustion chamber lid as shown below in Fig 23 Fig 23 b Ensure the retaining lugs are correctly engaged into the slots and not supported by the heat shield When the trim is correctly located it will be fitted flush to the wall IMPORTANT NOTE The trim assembly of this product is a working surface and as such will become hot in use Allow the product and trim to fully cool prior to attempti...

Page 56: ...Gravel Set All Models B 105660 Base Log A All Models B 105670 Log B All Models B 105680 Log C All Models B 105690 Log D All Models B 105700 Log E All Models B 105710 5 11 REPLACING THE BATTERIES IN THE HANDSET a Remove either the 1 off 9V battery or 3 off AAA batteries dependent upon which remote system is fitted to the product by removing the cover on the back of the handset b Refit new battery a...

Page 57: ...t the exact accuracy of descriptions and illustrations cannot be guaranteed Part No B 132820 Issue 3 BFM Europe Ltd Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ www bfm europe com Telephone General Enquiries 01782 339000 Telephone Service 0844 7700169 ...

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