KiloVault HAB 7.5 V4 Installation & User Manual Download

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INSTALLATION &

USER MANUAL

KiloVault® HAB™

Rev: 5.0

Lithium Iron Phosphate (LiFePO4)

Deep Cycle Solar Batteries

HAB Inst/UserManual REV5.0.indd 1

10/10/22 3:46 PM

Summary of Contents for HAB 7.5 V4

Page 1: ...TALLATION USER MANUAL KiloVault HAB Rev 5 0 Lithium Iron Phosphate LiFePO4 Deep Cycle Solar Batteries HAB Inst UserManual REV5 0 indd 1 HAB Inst UserManual REV5 0 indd 1 10 10 22 3 46 PM 10 10 22 3 46...

Page 2: ...tructions Details may vary slightly depending upon the market region and the product version This publication could include technical or other inaccuracies or typographical errors Changes are periodic...

Page 3: ...our Inverter 22 4 6 1 Connecting the KiloVault HAB 25 4 6 2 Disconnecting the KiloVault HAB 26 4 6 3 RJ45 120 Resistor Plug Resistor Plug Installation 26 4 6 4 Single Inverter Simplified Wiring Diagra...

Page 4: ...Power Point Tracking NEC US National Electrical Code NFPA 70 PV Photovoltaic PVGFP PV Ground Fault Protection UL Underwriters Laboratories ETL Intertek Testing Laboratories VAC Volts Alternating Curre...

Page 5: ...r with the device before trying to install operate service or maintain it The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call...

Page 6: ...ver 230 lb 105 kg and may cause serious back injury Lift with multiple people and lifting equipment rated to lift and support at least 300 lb Warning Do not dispose of this product with household wast...

Page 7: ...chinery holding tanks pipe fittings and connectors Respiratory irritation may be caused if the HAB is punctured or cracked use appropriate respiratory and hand protection Skin contact with a punctured...

Page 8: ...s of the HAB should be stored indoors in a clean dry shaded and well ventilated area at a temperature between 59 and 95 F 15 and 35 C Store the HAB no longer than 6 months The HAB must be charged to a...

Page 9: ...t not limited to safety glasses insulated gloves and safety shoes must be present Qualified personnel are defined as being a trained and locally certified electrician or installer who has all the foll...

Page 10: ...4000cycles Advanced High Low temperature cycle performance Intelligent LED LCD display Support for up to 14 HAB battery Leader plus 13 Followers modules in parallel The wiring panel of the HAB has be...

Page 11: ...ns describe the HAB system Note Specifications are subject to change without prior notice The following are specifications only NOT set points Item Specification Battery Type LiFePO4 Internal Resistan...

Page 12: ...ion protocol Mod bus Can bus High Voltage Cutout 60 0 5 V not a set point Low Voltage Cutout 48 0 V not a set point Maximum Cell Balancing Current 70 mA Maximum Continuous Charge Current 120 A not a s...

Page 13: ...Location Indoors away from direct exposure to rain or sun Operating Temperature 32 to 113 F 0 to 45 C Recommended Operating Temperature 59 to 95 F 15 C to 35 C Short Term less than one month Storage...

Page 14: ...5 kg net 286 lb 130 kg gross KiloVault HAB Height 32 in 812 8 mm KiloVault HAB Width 22 5 in 571 5 mm KiloVault HAB Depth 9 2 in 233 7 mm Mounting Plate Height 18 in 458 1 mm Mounting Plate Width 22 3...

Page 15: ...r ports PG42 Approx 2 1 in 55mm Small communication ports PG21 Approx 1 1 in 28mm 3 4 Certifications Cell Certifications o UL1642 o UL9540 o IEC62619 o UN38 3 Complete Unit Certifications o cETLus UL...

Page 16: ...HAB is heavy over 250 lb 105 kg and may cause serious back injury Lift with multiple people and lifting equipment rated to lift and support at least 300 lb Warning Do not dispose of this product with...

Page 17: ...troubleshooting Depending on your HAB unit s position viewing this information after installation may be difficult It may be easier to open the tabs at the bottom along the sides of the box and remove...

Page 18: ...ndles on the sides of the HAB to assist when lifting The built in side handles are designed to help lift the battery once up righted but are of only partially helpful while the battery is still laying...

Page 19: ...This manual is for use by qualified personnel only Rev 5 0 2022 17 HAB Inst UserManual REV5 0 indd 17 HAB Inst UserManual REV5 0 indd 17 10 10 22 3 46 PM 10 10 22 3 46 PM...

Page 20: ...quipment capable of lifting and supporting at least at least 230 lb 105 kg Drill and drill bit for drilling pilot holes for the mounting plate If you will be mounting onto concrete or masonry you will...

Page 21: ...ach of children and animals Do not install near a transformer or any other strong electromagnetic field Strong electro magnetic fields can disrupt the HAB communication system Choose a wall capable of...

Page 22: ...el only 4 5 Install the HAB Wall Mounting Plate The HAB comes with the single mounting plate option Rev 5 0 Figure 8 Wall Mounting Plate 20 HAB Inst UserManual REV5 0 indd 20 HAB Inst UserManual REV5...

Page 23: ...oose holes so that you can mount the plate using at least four of the widely spaced holes Use a level to ensure that the plate is level Refer to Section 4 5 1 Mounting Surface for information regardin...

Page 24: ...installing If you are anchoring into concrete or masonry the minimum strength of the concrete must be at least 2500 PSI while the minimum strength of the masonry must be at least 1500 PSI Drill holes...

Page 25: ...s ports and replace them with the included strain reliefs The large strain relief will accept up to 2 0 wire 4 6 Connecting the HAB to Your Inverter NOTE Note When making the connections be sure to ob...

Page 26: ...reliably connected to ground protective earth by appropriately sized equipment grounding conductors System grounding for the AC and DC systems must be done according to all applicable NEC and local i...

Page 27: ...inverter or to the DC bus if installing to multiple units making sure to use over current protection as required Torque the battery cable terminals to 15Nm 11 ft lb or 132 in lbs Note Only 1 0 or 2 0...

Page 28: ...her units one by one by pressing each unit s power button 2 Set the disconnect switch on the side of the HAB to the OFF position 3 Disconnect all communication cables as applicable 4 Disconnect the DC...

Page 29: ...ent required by regional authority This is purely a graphical representation It is extremely important to make all conductors to each battery the same length to help ensure they contribute balanced cu...

Page 30: ...s in a standard 3 phase system Different inverters may have different wiring 4 6 6 Optional Battery Combiner Box and Bus Bar When using a battery combiner box and bus bar it is still critical to get a...

Page 31: ...cation cable the Leader address must be on off off off Module Number DIP Switch Settings Switch 1 Switch 2 Switch 3 Switch 4 Leader Singles KIloVault HAB OFF OFF OFF OFF Leader Multiple KIloVault HAB...

Page 32: ...ation is a custom RJ485 non standard Warning Do not plug the HAB to Inverter Mod bus cable into the CAN Bus port Do not plug the HAB to HAB CAN bus cable into the Mod bus port CAN Bus Pin Number CAN B...

Page 33: ...eration Maintenance Monitoring 5 1 HAB Control Panel The KiloVault HAB control panel displays a variety of useful information regarding the operation of your system This manual is for use by qualified...

Page 34: ...checked only through the unit s Wi Fi hotspot using the mobile application On Steady Normal Wi Fi status Number of semi circles 1 to 3 indicates the Wi Fi signal strength Alarm or Warning Indicators T...

Page 35: ...ge alarm occurs you can ignore it You will still be below the high voltage protection Note If this does occur the alarm will not clear until the voltage falls below 54 4 0 5 V The HAB unit s SoC and c...

Page 36: ...or Sol Ark Equipment LBCO Delay 3 seconds LBCO Hysteresis 2 V Max Bulk Current Set to whatever percentage of the inverter current plus the charge controller current is less than or equal to 100 A Abso...

Page 37: ...ng from solar before charging by AC just above the inverter charger s recharge re bulk voltage of 51 4 V Battery Monitor Midpoint Sensor If you are using a battery monitor with midpoint sensors secure...

Page 38: ...Switch The status should change to No charge or discharge Figure 20 HAB iT Basic Screen Slider Switch KiloVault HAB firmware updates take about 10 minutes Firmware updates are usually timed to take pl...

Page 39: ...l will again light for 1 minutes If there is an alarm condition the RED Alarm LED will light plus one or more of the alarm or pro tection state indicators at the right of the control panel will light...

Page 40: ...tructions Do not dispose of this equipment with household waste 6 Troubleshooting 6 1 BMS Protection Alarm Conditions Alarm events cause the ALARM LED on the front panel to flash Protection events cau...

Page 41: ...y or lower Low Voltage alarm for each cell 3 00 0 03 V Low Voltage protection for each cell 2 70 0 03 V Delay time 1s Low Voltage release for each cell 3 10 0 03 V Low Voltage alarm for total voltage...

Page 42: ...0 C 3 C Discharge High Temperature protection 149 F 5 4 F 65 C 3 C Discharge High Temperature release 131 F 5 4 F 55 C 3 C Charge Low Temperature Alarm 37 4 F 5 4 F 3 C 3 C Charge Low Temperature Prot...

Page 43: ...r tem perature Charge or Discharge Over Current Reduce the charging or discharging current The battery will auto release in one minute Battery Short Circuit Check the external power connections of the...

Page 44: ...front panel power switch If the problem per sists you have the option of operating your bank with out inter battery communication You can do this by removing all of the communication cables port ter m...

Page 45: ...voltage units are not discharging Low voltage RUN LED flashing The low voltage unit has been re moved from parallel connection with the rest of the bank When the rest of the bank is dis charged to wi...

Page 46: ...nly 6 5 Initial HAB Unboxed Voltage If your HAB has a low initial voltage when unboxed refer to the following information If when you turn on your KiloVault HAB you measure a very low voltage under 40...

Page 47: ...The KiloVault HAB iT monitoring software for iOS and Android mobile devices can be down loaded from both the iOS and Android app stores There is not a desktop version of KiloVault HAB iT 7 3 Contact...

Page 48: ...ep Cycle Solar Batteries KiloVault LLC 330 Codman Hill Road Boxborough MA 01719 1 888 218 5924 info kilovault com www kilovault com JUNE 2022 Rev 5 0 HAB Inst UserManual REV5 0 indd 46 HAB Inst UserMa...

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