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12 

 

11. TCG Data transmission description and flow control suggestion 

VER:2020060201 

1.

 

Controller power on and time synchronization 

  After controller is power on, it will send data {REQ100...} each second to inform   
  external device such as computer

PLC

AMS. The external device needs to reply {CMD100,....} that to sync 

the external device time to the controller.   
If the controller does not receive {CMD100,....},{REQ100,...}will be sent again after 10 seconds. 

2.

 

When controller received barcode information, it will send scanned data and data format as {REQ101,...} to 
external device for control judgement or record saving. External device needs to reply {CMD100,....}. 

3.

 

After controller is power on and screwdriver shut off, brake signal format as {DATA100,....} will be send. 
Every shut off will cause column 14 (no. of total tightening on controller) to increase by 1. External device 
needs to reply {CMD100,....}, if not replying CMD100,the controller will keep on sending DATA100(only 
update date time) and column 14 (no. of total tightening on controller) value will remain unchanged. 

4.

 

Shut off data will be sent after each shut off. Use the column 14 (no. of tightening on controller) to judge if 
there it is a new shut off data or not. 

5.

 

When controller receive feedback and format as {CMD100,....} from external device, controller will resume 
to automatically send {REQ100,...} and be able to configure controller time. 

6.

 

Recommended software control flow as below: 

   P.S: The content of [CMD100] in flow as the below: 

{CMD100,YEAR,MONTH,DAY,HOUR,MINUTE,SECOND,0000,0000,0,1} 

       Str2 0001~9999 YEAR 

Str3 01~12 MONTH 
Str4 01~31 DAY 
Str5 00~23 HOUR 
Str6 00~59 MINUTE 
Str7 00~59 SECOND 

       Str8 0000-9999 Check Sum (YEAR+MONTH+DAY+HOUR+SECOND = Check Sum) 
       Str9 0000-9999 Key Code (Check Sum + 5438 = Key Code) 

  

   Str10 (default: 0) 

       Str11 Instruction number (Same as the Instruction number of REQ100) 
 

7.

    When the screwdriver is running, it will start transmitting {DATA101,....}   

    until the    screwdriver status (for example: NG,OK...) is generated. 

  

  PS:WIFI and Ethernet will not output {DATA101,...} data. 

 

 

 

 

 

Summary of Contents for KL-TCG

Page 1: ...KL TCG User Manual Model KL TCG L Model KL TCG KILEWS INDUSTRIAL CO LTD http www kilews com tw Y2F214 1 014 20220112...

Page 2: ...ethod introduction 5 3 1 Hot key function introduction 5 3 2 Enter setting function page 5 4 Control setting 6 5 Program setting 7 6 Screw setting 8 7 Extra function 8 8 CONFIRM mode 9 9 External outp...

Page 3: ...e AC 115V 230V Input Frequency 50 60Hz Input Current 6 3A Input Voltage DC 40V Output Current Max 9A Output Power 360W Function Period 1s ON 3s OFF Size 241 x 185 x 127 mm Weight 3 4Kg DC screwdriver...

Page 4: ...NG signal LED 8 Reverse signal LED 3 OKALL signal LED 9 Disable signal LED 4 Four digit seven segment display for torque value 10 16X4 LCM display setting function 5 ESC button Return Leave Enter sett...

Page 5: ...2 External wireless module port 7 Barcode scanner USB type A port 3 Software update port 8 Wired communication port 4 Tool connector 9 Output signal port 5 Socket and switch 10 Input control signal po...

Page 6: ...sound 2 Down button Press 3 seconds to return to the last job sequence after beep sound 3 Up button Press up and down button and release to view tool setting 4 Right button Press for 3 seconds to go t...

Page 7: ...ctory Default N Y Return to default status and remove all memory data N Torque Uuit Kgf cm N m kgf m lbf in Set up torque display unit Kgf cm Gate Mode None Once Twice None Function off Once Workpiece...

Page 8: ...rt signal when screwdriver is stopped Motor The start signal disappears when screwdriver is stopped Start signal When the driver is stopped the start switch press lever plate push down external signal...

Page 9: ...rrors occurs will lock the screwdriver Setting value 3 means when three consecutive errors occurs will lock the screwdriver and so on If the tightening status is OK once it will be recalculated ON Whe...

Page 10: ...completed properly and so on NA E3 Voltage drop protection When the voltage of the electric screwdriver drops instantly the electric screwdriver will be stopped and the LCM displays this symbol repres...

Page 11: ...START RUN FWD When the screwdriver is on CN1 2 short When it short CN1 CN2 short When it open CN1 CN2 open CN 2 COM CN 3 CN 4 CN 5 REVERSE RUN BWD When the screwdriver reverse CN5 6 short When it shor...

Page 12: ...nal disable signal input DISABLE 1 When CN5 CN6 short CLOSE screwdriver cannot be activated 2 When CN5 CN6 open OPEN screwdriver can be activated CN 6 GND CN 7 External confirm signal input CONFIRM 1...

Page 13: ...roller will keep on sending DATA100 only update date time and column 14 no of total tightening on controller value will remain unchanged 4 Shut off data will be sent after each shut off Use the column...

Page 14: ...oller TCG Master External device PC AMS PLC Slave External device response to controller CMD100 Controller send to external device DATA100 After Data101 check column 14 of Data 100 to judge if it is a...

Page 15: ...ata Type String Length Position Description 1 Header CMD DATA100 String 8 Byte 1 8 Header Command code 2 Year 0001 9999 String 4 Byte 10 13 Year 3 Month 01 12 String 2 Byte 15 16 Month 4 Date 01 31 St...

Page 16: ...34 37 Check Sum 5438 Key Code 10 Device Name 0 1 String 1 Byte 39 Device Name 0 AMS 1 DAS 11 Instruction number 1 255 String 3 Byte 41 43 Instruction number 12 Tail String 1 Byte 45 Tail 13 ASCII cod...

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