background image

24

Screw count

00~99/00~99 

String

5 Byte

150-154 The numbers of remaining screws  / Total screws

25 INC/DEC

0~1

String

1 Byte

156

INC/DEC(0: INC, 1: DEC)

26 Status

OK,NGQ,NGC,OKALL,NG-F,NS-F

String

5 Byte

158-162

Fastening status
OK:Each time when the fastening is complete.
NGQ: stop torque is less than L/more than H.
NGC:  stop number of turns is less than L/more than H.
OKALL:Each time when a batch is complete.
NG-F:Sequence incomplete
1(Number represents step,5 step)
NS-F:Press Confirm/Enter for next action.
1(Number represents step,5 step)
Less than 5 Bytes ,fill the underline" ".

27 Tool Stop Status

0~9,A~H

String

1 Byte

164

Tool Stop Status(0: None , 1:NS, 2:AS, 3:E3, 4:E4, 5:E5, 7:E7, 8:E8, 9:E9,
A:EPC, B:ESC, C:ES, D:Er, E:C1, F:C2, G:C4, H:C5)

28 Tail

}

String

1 Byte

166

Tail

29

ASCII code LF

30

ASCII code CR

{DATA100, ..... }Total:166 Byte,28 Field

Remark

4. {CMD100} Data format/exam

Field

Parameter

Value

Data Type

String Length

Position

Description

1 CMD

{CMD100

String

7 Byte

1-7

Command code

2 Year

0001~9999

String

4 Byte

9-12

Year

3 Month

01~12

String

2 Byte

14-15

Month

4 Date

01~31

String

2 Byte

17-18

Date

5 Hour

00~23

String

2 Byte

20-21

Hour(24 hours)

6

Minute

00~59

String

2 Byte

23-24

Minute

7

Second

00~59

String

2 Byte

26-27

Second

8 Check Sum

0000-9999

String

4 Byte

29-32

YEAR+MONTH+DAY+HOUR+SECOND = Check Sum

9 Key Code

0000-9999

String

4 Byte

34-37

Check Sum+5438=Key Code

10 Device Name

0~1

String

1 Byte

39

Device Name(0: AMS, 1: DAS)

11

Instruction number

1~255

String

3 Byte

41-43

Instruction number

12 Tail

}

String

1 Byte

45

Tail

13

ASCII code LF

14

ASCII code CR

{CMD100, ..... }Total: 45Byte,12 Filed

Remark

4. {DATA101} Data format/exa

Field

Parameter

Value

Data Type

String Length

Position

Description

1 CMD

{DATA101

String

8 Byte

1-8

Command code

2

Fastening time

00.000~99.999

String

6Byte

10-15

Fastening time

3

Torque

Please refer tothe specification of screwdriv

String

7Byte

17-23

Torque(Torque value varies according to the torque unit)+Tail

4

ASCII code LF

5

ASCII code CR

{DATA101, ..... }Total: 23Byte,3 Filed

Remark

Communication interface  :

Connection  :

USB

WIFI

※The communications protocol will be slightly different from the controller version update, please find the contact person to obtain the latest version of the transmission
communications protocol.

{DATA101,00.612,000.25}

1.Item 1 to 3 are separated by  ","  (ASCII 0x2c)
2.WIFI and Ethernet will not output {DATA101,...} data.

Item 1 to 28 are separated by  ","  (ASCII 0x2c)

Remark

※ The external device can judge the 14th field (Device Count) of response data to check if there is any new update tightening data from DATA100.
     If the Device Count increased which means there is a new record.

1.Barcode scanner

1.WIFI module

2.Connection method

2.Connection method

{CMD100,2019,11,26,16,24,48,2144,7582,0,100,}

1.Item 1 to 12 are separated by  ","  (ASCII 0x2c)
2.Reply to CMD100 when the time is inconsistent or repeat {DATA100}

 RS-232C 9 Pin Female (DCE)  to PC or PLC (DTE)

Summary of Contents for KL-TCG

Page 1: ...KL TCG User Manual Model KL TCG L Model KL TCG KILEWS INDUSTRIAL CO LTD http www kilews com tw Y2F214 1 014 20220112...

Page 2: ...ethod introduction 5 3 1 Hot key function introduction 5 3 2 Enter setting function page 5 4 Control setting 6 5 Program setting 7 6 Screw setting 8 7 Extra function 8 8 CONFIRM mode 9 9 External outp...

Page 3: ...e AC 115V 230V Input Frequency 50 60Hz Input Current 6 3A Input Voltage DC 40V Output Current Max 9A Output Power 360W Function Period 1s ON 3s OFF Size 241 x 185 x 127 mm Weight 3 4Kg DC screwdriver...

Page 4: ...NG signal LED 8 Reverse signal LED 3 OKALL signal LED 9 Disable signal LED 4 Four digit seven segment display for torque value 10 16X4 LCM display setting function 5 ESC button Return Leave Enter sett...

Page 5: ...2 External wireless module port 7 Barcode scanner USB type A port 3 Software update port 8 Wired communication port 4 Tool connector 9 Output signal port 5 Socket and switch 10 Input control signal po...

Page 6: ...sound 2 Down button Press 3 seconds to return to the last job sequence after beep sound 3 Up button Press up and down button and release to view tool setting 4 Right button Press for 3 seconds to go t...

Page 7: ...ctory Default N Y Return to default status and remove all memory data N Torque Uuit Kgf cm N m kgf m lbf in Set up torque display unit Kgf cm Gate Mode None Once Twice None Function off Once Workpiece...

Page 8: ...rt signal when screwdriver is stopped Motor The start signal disappears when screwdriver is stopped Start signal When the driver is stopped the start switch press lever plate push down external signal...

Page 9: ...rrors occurs will lock the screwdriver Setting value 3 means when three consecutive errors occurs will lock the screwdriver and so on If the tightening status is OK once it will be recalculated ON Whe...

Page 10: ...completed properly and so on NA E3 Voltage drop protection When the voltage of the electric screwdriver drops instantly the electric screwdriver will be stopped and the LCM displays this symbol repres...

Page 11: ...START RUN FWD When the screwdriver is on CN1 2 short When it short CN1 CN2 short When it open CN1 CN2 open CN 2 COM CN 3 CN 4 CN 5 REVERSE RUN BWD When the screwdriver reverse CN5 6 short When it shor...

Page 12: ...nal disable signal input DISABLE 1 When CN5 CN6 short CLOSE screwdriver cannot be activated 2 When CN5 CN6 open OPEN screwdriver can be activated CN 6 GND CN 7 External confirm signal input CONFIRM 1...

Page 13: ...roller will keep on sending DATA100 only update date time and column 14 no of total tightening on controller value will remain unchanged 4 Shut off data will be sent after each shut off Use the column...

Page 14: ...oller TCG Master External device PC AMS PLC Slave External device response to controller CMD100 Controller send to external device DATA100 After Data101 check column 14 of Data 100 to judge if it is a...

Page 15: ...ata Type String Length Position Description 1 Header CMD DATA100 String 8 Byte 1 8 Header Command code 2 Year 0001 9999 String 4 Byte 10 13 Year 3 Month 01 12 String 2 Byte 15 16 Month 4 Date 01 31 St...

Page 16: ...34 37 Check Sum 5438 Key Code 10 Device Name 0 1 String 1 Byte 39 Device Name 0 AMS 1 DAS 11 Instruction number 1 255 String 3 Byte 41 43 Instruction number 12 Tail String 1 Byte 45 Tail 13 ASCII cod...

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