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KidKraft CRANBROOK PLAY SYSTEM, Installation And Operating Instructions Manual

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KidKraft CRANBROOK PLAY SYSTEM Installation And Operating Instructions Manual Download Page 47

 47 

 

    

Hardware

Wood Parts

2 x 

CE Access Board 1 x 6 x 19-3/4”

2 x 

Wall Board 1 x 5 x 19-3/4”

0606

16 x 

#8 x 1-1/8” Wood Screw

S1

A: 

 On the Front Wall place 1 (2406) Wall Board tight to (2364) Block on Cafe Wall and tight to top of (2407) Wall 

Joist then attach to (2391) Top Front Back and (2559) Window Bottom with 4 (S1) #8 x 1-1/8” Wood Screws.  (fig. 

23.1) 

B:

  Tight to (2364) Block on the Access Wall and 2” up from the bottom of (2559) Window Bottom attach a second 

(2406) Wall Board to (2391) Top Front Back and (2559) Window Bottom with 4 (S1) #8 x 1-1/8” Wood Screws.  

(fig. 23.1) 

C: 

 In the centre of the opening measure 2” up from the bottom of (2559) Window Bottom and attach 2 (0606) CE 

Access Boards to (2391) Top Front Back and (2559) Window Bottom with 4 (S1) #8 x 1-1/8” Wood Screws per 

board.  (fig. 23.1) 

Step 23:  Front Window Wall Assembly

Part 1

Fig. 23.1

2391

Tight

2364

x 4 per board

2406

2364

Inside View

2559

Cafe Wall

Centre in opening

2406

2406

2407

0606

Access Wall

2”

Front Wall

0606

S1

Tight

Summary of Contents for CRANBROOK PLAY SYSTEM

Page 1: ...nd Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys toAssembly Success pg 6 Metric Conversion Sheets...

Page 2: ...loose ll surfacing materials washing away during heavy rains DO NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored Never add extra length to c...

Page 3: ...on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used a...

Page 4: ...onstructed of quality materials with your child s safety in mind As with all outdoor products used by children it will weather and wear To maximize the enjoyment safety and life of your Play Set it is...

Page 5: ...ent for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty KidKraft warrants that this product...

Page 6: ...entifies information that requires special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoi...

Page 7: ...HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex...

Page 8: ...s x 25 4mm IMPORTANT Dimensions in brackets mm represent millimetres 1 x 2 1 x 4 1 x 5 1 x 6 15 9 5 8 3 3 8 85 7 2 x 4 3 3 8 85 7 1 3 8 34 9 2 x 2 1 1 2 38 1 1 1 2 38 1 2 x 3 2 1 2 63 5 1 3 8 34 9 4 1...

Page 9: ...c 1808 Short Trim 1 x 2 x 19 5 8 Box 2 3641808 20 pc 2421 Cedar Roofing 3 8 x 3 1 2 x 49 1 2 Box 4 3632421 Part Identification Reduced Part Size Nominal Size x 4 1 x 2 1 x 4 1 x 5 Actual Size 7 16 x 3...

Page 10: ...c 2728 MK Ground 1 x 4 x 49 15 64 Box 2 3632728 2 pc 2391 Top Front Back 1 x 5 x 46 5 8 Box 4 3632391 2 pc 2371 Floor End 1 x 5 x 38 7 8 Box 2 3632371 1 pc 2416 Cedar Gap Board 1 x 5 x 38 3 4 Box 2 36...

Page 11: ...rd 1 x 6 x 38 3 4 Box 2 3632414 2 pc 2330 Rock Board A 1 x 6 x 23 1 2 Box 2 3632330 3 pc 2257 Rock Board B 1 x 6 x 23 1 2 Box 3 3632257 1 pc 2107 Door Stop 5 4 x 4 x 10 Box 4 3632107 2 pc 2113 Gusset...

Page 12: ...c 0376 Table Top 5 4 x 6 x 32 Box 2 3640376 Actual Size 1 x 3 1 x 4 1 x 5 x 5 x 4 x 3 1 x 1 1 x 2 1 x 3 Nominal Size 5 4 x 4 5 4 x 5 5 4 x 6 1 x 6 1 x 5 1 x 4 2 x 2 2 x 3 2 x 4 2 pc 858 Tennon Dowel 1...

Page 13: ...8 Box 4 3632383 2 pc 1863 SW Post 2 x 4 x 86 11 16 Box 3 3641863 2 pc 1565 MK Rail Short 2 x 4 x 50 Box 3 3641565 1 pc 1856 SW Upright 2 x 4 x 48 5 16 Box 3 3641856 2 pc 2420 Bottom Gable 2 x 4 x 41 B...

Page 14: ...Corner Brace Set 1X 3320273 2 person Glider Seat Yellow 2X 3320172 2 person Glider End Green 2X 9200141 MB Hanger Bracket Green 4X 9320565 6 Pane Arch Top Window 1X 9320546 Small Window White 1X 33201...

Page 15: ...G4 Hex Bolt 5 16 x 4 9277340 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 4pc G7 Hex Bolt 5 16 x 5 1 2 9277352 9pc LS1 Lag Screw 1 4 x 1 1 2 9262212 2pc G8 Hex Bolt 5 16 x 2 9277320 2pc LS2 Lag Screw 1 4 x 2 1...

Page 16: ...pc FW1 1 4 Flat Washer 9251200 9pc S6 Pan Screw 12 x 1 9264610 Hardware Identification Actual Size 15pc LW2 5 16 Lock Washer 9253300 160pc S0 Truss Screw 8 x 52933505 72pc S13 Pan Screw 6 x 9264990 34...

Page 17: ...dicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories...

Page 18: ...ming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 4 between boards E Place 1 rock on each rock board fig 2 2 and attach using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washe...

Page 19: ...ing Hanger pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 83 5 8 1 x Back Beam 2 x 6 x 83 5 8 1826 1825 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 3 1 C Attach 1...

Page 20: ...t nut fig 4 1 B Attach 1862 SW Support to both 1863 SW Posts and 1856 SW Upright using 3 G5 5 16 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware 2 x 5 16 x 4 Hex B...

Page 21: ...Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolts with 2 flat washers and lock nut per Glider Hanger fig 5 1 and 5 3 Wood Parts Other Parts 1 x SW Rail Block 2 x 4 x 5 3 8 4919 2 x...

Page 22: ...dge using 2 S18 6 x 1 Wood Screws fig 6 1 and 6 2 B On the inside of 8197 Door Panel beside the Catch Plate attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 6 1 and 6 2 Other Parts 1 x Door Han...

Page 23: ...de and attach with 8 S13 6 x 5 8 Pan Screws fig 6 3 E Attach 2 Door Hinges on the outside of the 8197 Door Panel on the opposite side from the Door Handle Judge spacing based on fig 6 3 Use 3 S13 6 x...

Page 24: ...2 x 3 x 34 1 4 2 x Joist 2 x 2 x 33 1 2 2394 2417 2394 2394 S4 2417 2394 2394 S4 S4 A Attach 1 2394 Roof Support to another at the peak using 1 S4 8 x 3 Wood Screw Do this twice so you have 2 Roof Sup...

Page 25: ...ar Roofing at the bottom of the Roof Support Assembly on each side making sure they are flush to each 2394 Roof Support with 3 S0 8 x 7 8 Truss Screws per board fig 7 2 and 7 4 E On one side of the as...

Page 26: ...565 MK Rail Short are on the bottom of the board C Attach 578 1 1 8 x 15 7 8 Dowels to both rails with 2 S3 8 x 2 1 2 Wood Screws per dowel fig 8 3 B Make sure shoulder of dowel is against each rail b...

Page 27: ...all holes using a 1 8 drill bit before installing the Lag Screws and Wood Screws A Insert 2 858 1 1 8 x 18 5 8 Dowels into 2 2382 MK Posts as shown in fig 9 1 B Make sure shoulder of dowel is against...

Page 28: ...ach the correct end using the 1 1 4 measurement shown in fig 10 2 as your guide B Attach Monkey Bracket to both 2382 MK Posts with 2 S6 12 x 1 Pan Screws per bracket fig 10 2 Note Pre drill all holes...

Page 29: ...und and attach 2561 Safety Rail to each 2383 Post with 4 S7 12 x 2 Pan Screws as shown in fig 11 1 D Measure 8 1 2 down from the top of each 2383 Post then attach 2553 MK Board to each 2383 Post with...

Page 30: ...is square and then fasten 2371 Floor End to 2383 Posts with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer and 2387 Side Arch to posts with 2 S2 8 x 1 1 2 Wood Screws fig 12 1 and 12 2 C Tighten all b...

Page 31: ...d with 2 S2 8 x 1 1 2 Wood Screws fig 13 1 E Loosely attach 2366 Centre Post to 2350 Front Floor with 1 H8 1 4 x 4 1 4 Hex Bolt with lock washer flat washer and t nut from outside the assembly and to...

Page 32: ...tach 2558 Ground Back to each 2383 Posts with 2 S7 12 x 2 Pan Screws with flat washer fig 14 1 Step 14 Swing Wall Assembly Part 1 2 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut...

Page 33: ...fig 14 2 F Tight to the bottom of 2370 Floor Back and bevelled edges flush to outside edge of 2383 Posts attach 1 2113 Gussett II to each side using 2 LS3 1 4 x 3 Lag Screws with flat washer per guss...

Page 34: ...washer and t nut and 2 S7 12 x 2 Pan Screws from outside the assembly as shown in fig 15 1 C On the Front Wall on the Access Wall side place 2375 Long Joist on the inside of 2350 Front Floor and atta...

Page 35: ...ess Wall side place 3 1851 Cedar Floor Boards 3 2415 Cedar Floor Boards 1 2416 Cedar Gap Board so the gap in the board fits around 2366 Centre Post 1 more 2415 Cedar Floor Board and 1 2414 Cedar Floor...

Page 36: ...2 Wood Screw 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 Step 16 Attach Ground Stakes MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND WARNING To prevent tipping and avoid potential in...

Page 37: ...ig 17 1 and 17 2 B Tight to the top and flush to the inside edge of each 2383 Post attach 1 2364 Block to each 2384 Post Support with 4 S2 8 x 1 1 2 Wood Screws per board Notice the hole orientation o...

Page 38: ...ight to top of 2553 MK Board at each 2383 Post Each 2557 MK Support must be flush to the inside edge of the posts Attach each 2553 MK Support to posts with 1 H2 1 4 x 2 Hex Bolt with lock washer flat...

Page 39: ...MK Support and flush to the outside edges of each 2364 Block Attach to each 2364 Block with 4 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut per board fig 17 5 and 17 6 F On the Front Wal...

Page 40: ...es to each 2420 Bottom Gable with 2 S13 6 x 5 8 Pan Screws per brace The Corner Braces should be centred over the outside arches as shown in fig 18 1 and 18 2 Hardware Fig 18 1 Fig 18 2 2420 8 x 6 x 5...

Page 41: ...g 18 3 All four Corner Braces should sit on the outside face of each 0348 SL Ground fig 18 3 and 18 4 D Attach each Corner Brace to the 0348 SL Grounds with 1 S13 6 x 5 8 Pan Screw per brace fig 18 4...

Page 42: ...spot to 2394 Roof Supports and 2420 Bottom Gable with 2 S2 8 x 1 1 2 Wood Screws per board fig 19 1 B Tight to the underside of the Roof at the peak of each Roof Support Assembly attach 1 2418 Gable...

Page 43: ...W Back using 4 S2 8 x 1 1 2 Wood Screws per board Make sure the bottom of the boards are tight against the floor boards and the bevelled ends are at the top and facing out Evenly space boards as shown...

Page 44: ...Post from the top of 2350 Front Floor on the Access Wall side then attach 1 Hand Grip with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 21 1 and 21 2 Front Wall Fig 21 2 2371 Fig 21 1 Access Wal...

Page 45: ...S3 A On the Front Wall tight to the floor boards 2366 Centre Post and 2383 Post and 3 8 back from the outside face of 2383 Post and 2366 Centre Post attach 1 2407 Wall Joist to each post with 3 S3 8...

Page 46: ...2412 CE Siding making sure there are no gaps between boards Attach to both 2407 Wall Joists with 2 S0 8 x 7 8 Truss Screws per board The top of the last 2412 CE Siding should be to the bottom of 2559...

Page 47: ...and 2 up from the bottom of 2559 Window Bottom attach a second 2406 Wall Board to 2391 Top Front Back and 2559 Window Bottom with 4 S1 8 x 1 1 8 Wood Screws fig 23 1 C In the centre of the opening mea...

Page 48: ...2409 Window Trim with 2 S1 8 x 1 1 8 Wood Screws per board fig 23 2 and 23 3 E Flush to the outside edge of each 0606 CE Access Board attach 1 2409 Window Trim with 2 S1 8 x 1 1 8 Wood Screw per boar...

Page 49: ...ith 4 S1 8 x 1 1 8 Wood Screws per board fig 24 1 and 24 2 B Flush to the outside edge of each 0850 CE Wall Board attach 1 2409 Window Trim with 2 S1 8 x 1 1 8 Wood Screws per board fig 24 3 Fig 24 1...

Page 50: ...1 and 25 2 Make sure there are no gaps between boards B Tight to the top 2413 CE Siding and flush to outside edges of both 2383 Posts attach 2422 Lower Back to each post with 4 S2 8 x 1 1 2 Wood Scre...

Page 51: ...Back with 4 S1 8 x 1 1 8 Wood Screws per board fig 25 3 and 25 4 D From outside of the assembly attach 1858 Short Wall Supports to each 2413 CE Siding with 2 S0 8 x 7 8 Truss Screws per siding fig 25...

Page 52: ...to the top of 0348 SL Ground attach 1808 Short Trim to 2383 Post with 3 S2 8 x 1 1 2 Wood Screws fig 26 1 and 26 2 B Tight to top of 0348 SL Ground and tight to 1808 Short Trim attach 6 1852 CE Sidin...

Page 53: ...rt Make sure 1868 Table Support is flush to the outside edges of both 2383 Posts then attach 1868 Table Support to each post with 2 S3 8 x 2 1 2 Wood Screws per post fig 26 4 and 26 5 Hardware Wood Pa...

Page 54: ...26 6 and 26 7 G From outside of the assembly attach 1858 Short Wall Supports to each 1852 CE Siding with 2 S0 8 x 7 8 Truss Screws per siding fig 26 8 Hardware Wood Parts 8 x 8 x 1 1 8 Wood Screw 12 x...

Page 55: ...nd place 2387 Side Arch flush to the outside edges of each 2383 Post then attach with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer in the top holes fig 26 9 and 26 10 I Attach 2387 Side Arch to 2383...

Page 56: ...1 2496 Seat Block and 1 2484 Bench Leg with 4 S2 8 x 1 1 2 Wood Screws as shown in fig 27 1 Hardware Wood Parts Fig 27 1 4 x 8 x 1 1 2 Wood Screw 1 x Seat Block 2 x 4 x 3 1 4 1 x Lower Bench 1 x 4 x 3...

Page 57: ...2 Wood Screws fig 27 3 Hardware Wood Parts Fig 27 3 2 x 8 x 2 1 2 Wood Screw 1 x 1 4 x 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 1 x 1 4 x 1 1 2 Lag Screw 1 4 flat washer 1 x Diagonal 2 x...

Page 58: ...second 2496 Seat Block flush to the top and edges of 2484 Bench Leg with 1 H11 1 4 x 2 3 4 Hex Bolt with lock washer flat washer and t nut fig 27 4 Hardware Fig 27 4 1 x 8 x 1 1 2 Wood Screw 1 x 1 4...

Page 59: ...of each 2496 Seat Block pre drill with a 1 8 drill bit then attach 2562 Bench Top to 2496 Seat Blocks and 2560 Lower Bench with 4 S4 8 x 3 Wood Screws fig 27 5 and 27 6 Hardware Fig 27 5 Fig 27 6 256...

Page 60: ...each 2383 Post Attach slide through 1853 Cedar Gap Board and into each 0620 SL Brace with 2 S7 12 x 2 Pan Screws and into 0790 Floor Joist with 1 S6 12 x 1 Pan Screw in the centre hole fig 28 2 and 28...

Page 61: ...On the Front Wall measure 20 3 8 up from 2554 Front Ground then place 5265 Cedar Wall flush to outside edge of 2383 Post at measured location Attach 5265 Cedar Wall to 2383 Post and 2377 Lower Post w...

Page 62: ...Siding to 2383 Post and 2377 Lower Post with 2 S0 8 x 7 8 Truss Screws per board as shown in fig 29 3 and 29 4 Make sure there are no gaps between boards C Tight to the bottom of 2350 Front Floor and...

Page 63: ...d 2554 Front Ground with 4 S1 8 x 1 1 8 Wood Screws per board fig 29 5 E From outside the assembly attach 2408 Wall Support to each 2556 CE Siding with 1 S0 8 x 7 8 Truss Screw per siding fig 29 6 Har...

Page 64: ...een 2383 Post and 2377 Lower Post measure 5 8 up from the top of 2554 Front Ground then attach the Door Hinges on the Door Assembly from Step 6 to 2383 Post with 3 S13 6 x 5 8 Pan Screws per hinge fig...

Page 65: ...30 5 C In the notched out opening of 2107 Door Stop attach the Magnetic Catch using 2 S18 6 x 1 Wood Screws fig 30 6 Important Use a hand held screw driver and DO NOT over tighten 3 x 8 x 1 3 4 Wood S...

Page 66: ...Arch Top Windows in the window gaps on the Front and Cafe Walls and attach with 8 S13 6 x 5 8 Pan Screws per window fig 31 1 and 31 2 x 8 per Window 6 Pane Arch Top Window 32 x 6 x 5 8 Pan Screw S13...

Page 67: ...ide the assembly insert Clock Knob in the hole in 2430 Clock Siding then with 1 person inside the fort and 1 outside place Hour Hand over Clock Knob making sure they are lined up properly Finally pres...

Page 68: ...5 8 x 1 3 4 Wood Screws as shown in fig 32 1 32 2 and 32 3 B Attach 0702 CE Wall Board to top of Rock Wall Assembly flush to top of 0349 Rock Rails using 4 S2 8 x 1 1 2 Wood Screws fig 32 4 Flush 4 x...

Page 69: ...x 2 Pan Bolt with flat washer x 2 and lock nut per bracket fig 33 3 C From inside the assembly attach 2553 MK Board to each 1565 MK Rail Short with 2 S4 8 x 3 Wood Screws per rail fig 33 3 Fig 33 1 25...

Page 70: ...Wood Screws fig 33 4 and 33 5 Hardware Wood Parts 2 x 8 x 2 1 2 Wood Screw S3 0318 Fig 33 4 Fig 33 5 10 1 2 In Ground 2382 1 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 WARNING To prevent tipping and avoid...

Page 71: ...lock nut as shown in fig 34 1 and 34 2 B Drive 1 0318 Ground Stake 10 1 2 into the ground at each 1863 SW Post and attach with 2 S3 8 x 2 1 2 Wood Screws per ground stake fig 34 1 and 34 3 G8 G5 Fig...

Page 72: ...eat 1 x Glider Rope and Chain pkg of 4 2 x 5 16 x 6 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 8 x 5 16 Flat Washer 4 x 5 16 Lock Nut Z Hardware Other Parts Fig 35 1 Step 35 Glider Assembly A Attach...

Page 73: ...ings to the Bolt Thru Swing Hangers fig 36 1 Use an extra Flat Washer If Bolt protrudes beyond T Nut WARNING Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate...

Page 74: ...D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get...

Page 75: ...NOTES 75...

Page 76: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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