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Zero Clearance Stove 

 

 

DIAGRAM (1)

 

Shows what fire should look like when thermostat calls for heat for extended 
period

 

A.

 

Unburned fresh coal supply from coal hopper 

B.

 

Burning Coals 

C.

 

Ash on lower end of grate (around 2”) 

 

The actual length of burning coals will vary as heat demand increases or decreases.  If  
burning coals fall off grate, reduce coal feed by turning white adjustment nut in a counter 
clock-wise direction 1 or 2 full turns.  Wait at least 1 hour before making any more 
adjustments

.

 

 

When thermostat is calling for heat, the gear motor will be in continuous run, but if the fire 
bed remains small, increase the coal feed by turning white adjustment nut clock-wise

.

 

 

Under normal draft conditions, when fire bed has reached its maximum length (with 2” of  
ash) flames should be touching top of interior stove plate.  If flame is not reaching top of 
stove

:

 

                        A.   Fire bed may be too thick.

 

Reduce coal feed. 
Hopper end of stove is not plumb. 
Burrs may be stuck on grate, scrape grate until it is  smooth. 
Not enough air flow, adjust air intake shutter on combustion motor     
(see check draft). 

DIAGRAM (2) 

Show what fire size should look like when thermostat has not called for heat for 

extended periods

 

A. 

Unburned fresh coal supply from hopper. 

B. 

Burning coal (about 1-1 ½” to 2”) (low flames). 

C. 

Ash on lower end of grate 

 
 
 
 
 
 
 
 

                                             

Summary of Contents for Stoker Zero Clearance

Page 1: ...personal injury or even death A carbon monoxide detector has been supplied with your stove You must plug it in Danger risk of fire or explosion Do not burn garbage gasoline drain oil or other flammab...

Page 2: ...trol is required After determining the location of stove cut a hole through exterior wall 1 larger than the outer diameter of stove pipe Seal the base plates inner and outer with a bead of high temper...

Page 3: ...hrough grate to create a hotter fire Fire bed should be close to lower end of grate after a continuous run of 20 to 30 minutes If fire bed hot coals is too small increase coal feed Loss of fire may oc...

Page 4: ...overing it To fine tune the coal feed turn the white feed adjuster nut clockwise for more coal feed or counter clockwise for less Turn adjuster nut one or two full turns per day until best results are...

Page 5: ...d forced out exhaust system The combustion air is taken from outside drawn in preheated then forced into fire chamber and returned outside through exhaust system To meet U L REQUIREMENTS FOR MOBILE HO...

Page 6: ...opening that gasses could re enter home 5 Less than 4 feet below windows 6 Less than 1 foot horizontally of door or window 7 Less than 3 feet above any forced air inlet located within 10 feet 8 Less t...

Page 7: ...Limit Control Serves dual purpose 1 As a high limit will shut off the stoker unit to prevent overheating If internal stove temperature reaches 200 degrees control will shut off stoker unit until temp...

Page 8: ...he end of heating season Open ash door vacuum area thoroughly Remove exhaust motor clean fan blades and vacuum air chamber Clean and inspect exhaust system and pipe from stove to outside of home Oil e...

Page 9: ...st once a year for looseness evidence of corrosion and for flue gas leakage Replace seal or tighten pipe as necessary It may be necessary to clean exhaust system and stove pipe during heating season R...

Page 10: ...l be in continuous run but if the fire bed remains small increase the coal feed by turning white adjustment nut clock wise Under normal draft conditions when fire bed has reached its maximum length wi...

Page 11: ...more coal feed Turn counterclockwise for less coal feed NYLON ADJUSTING SCREWS To eliminate metal on metal contact There are 8 nylon screws on the pusher bar 4 on each side The 4 nylon screws picture...

Page 12: ...eat from thermostat or when timer turns it on COMBUSTION MOTOR Combustion motor will run all the time to force air through holes in grate to burn coal hotter The constant running of motor will assure...

Page 13: ...d be the width of the grate and about 1 to 2 in length If the burning coals get any less than 1 the fire may go out SOLUTION Increase coal feed A weak draft can also cause the fire to go out if fire a...

Page 14: ...ir temperature reaches this setting normally set around 160 degrees but is adjustable 3 LOW POINTER turns convection blower off when internal air temperature falls to this setting normally set around...

Page 15: ...d you pusher bar will also come out with gear motor While pusher bar is out of its chute clean chute area and remove any obstructions Check nylon screws on pusher bar 2 on each side for wear or breaka...

Page 16: ...g Lubrication STOKER UNIT DOESN T FEED COAL See page 10 Pusher Bar PUSHER BAR IS NOT MOVING STRAIGHT See page 10 Pusher Bar CONVECTION BLOWER RUNS TOO OFTEN See Page 13 CONVECTION BLOWER RUNS CONSTANT...

Page 17: ...ON HI LIMIT High Limit pointer in Fan Limit Switch is designated to shut gear motor off when internal air temperature reaches 200 degrees If internal air temperature stays on 200 degrees Convection B...

Page 18: ...s from entering the home certain precautions must be taken Ash tub must be emptied on a regular basis to prevent ashes from overflowing into ash pit area Excessive ash accumulation may impede air flow...

Page 19: ...Zero Clearance Stove 18...

Page 20: ...ipt are required Customer must provide a credit card which will be charged for the full retail price for the product plus shipping and handling When defective part is returned to the company and found...

Page 21: ...ng Brush Manual Charcoal Thermostat Carbon Monoxide detector Glass Cleaner Ash Tub 4 Stainless Tee 24 X 4 Stainless Pipe 4 Stainless Rain Cap 6 galv Cap with 4 hole 6 X 12 Black Pipe 2 Wall Plates Pac...

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