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Zero Clearance Stove 

 

12 

 

The timer is factory set to run 1 ½ minutes every 10 minutes.  The timer activates 
the gear motor, which will cause the pusher bar to move in a reciprocating motion, 
forcing coal onto grate.\ 
The timer has a large yellow wheel that makes 1 revolution every 30 minutes.  Pins 
can be inserted or removed from yellow wheel.  Each pin equals about 15 seconds, 
if needed, extra pins can be added to the present groups of pins or pins can be 
inserted anywhere in yellow wheel. 

 

This section ONLY pertains to periods when thermostat is not calling for heat.  If 

the fire goes out, you will have to add more pins to timer OR increase coal feed. 

 

The burning coals should be the width of the grate and about 1 ½” to 2” in length.  
If the burning coals get any less than 1 ½” the fire may go out.  SOLUTION: 
Increase coal feed. 

 

A weak draft can also cause the fire to go out, if fire appears to be very dull, add as 
many extra pins to timer as needed, until fire stays lit. 

 

IF FIRE STAYS LIT, BUT STOVE IS TOO HOT 

 

If convection blower cycles on and off often and produces too much heat, whether 
the fire bed is too long or timer is running too long.  If you reduce coal feed or 
remove timer pins, do not make radical changes.  Reduce coal feed 1 or 2 turns OR 
remove 1 pin from timer.  Then wait several hours before making any more 
reductions.  A sudden radical change may be too much and cause fire to go out. 

 

Once the coal feed and timer are set and fire stays lit, without convection blower 
running too much, it is usually not necessary to make any more changes. 
 
 
 
 
 

 

 
 
 
 

 
 

 

 

Summary of Contents for Stoker Zero Clearance

Page 1: ...personal injury or even death A carbon monoxide detector has been supplied with your stove You must plug it in Danger risk of fire or explosion Do not burn garbage gasoline drain oil or other flammab...

Page 2: ...trol is required After determining the location of stove cut a hole through exterior wall 1 larger than the outer diameter of stove pipe Seal the base plates inner and outer with a bead of high temper...

Page 3: ...hrough grate to create a hotter fire Fire bed should be close to lower end of grate after a continuous run of 20 to 30 minutes If fire bed hot coals is too small increase coal feed Loss of fire may oc...

Page 4: ...overing it To fine tune the coal feed turn the white feed adjuster nut clockwise for more coal feed or counter clockwise for less Turn adjuster nut one or two full turns per day until best results are...

Page 5: ...d forced out exhaust system The combustion air is taken from outside drawn in preheated then forced into fire chamber and returned outside through exhaust system To meet U L REQUIREMENTS FOR MOBILE HO...

Page 6: ...opening that gasses could re enter home 5 Less than 4 feet below windows 6 Less than 1 foot horizontally of door or window 7 Less than 3 feet above any forced air inlet located within 10 feet 8 Less t...

Page 7: ...Limit Control Serves dual purpose 1 As a high limit will shut off the stoker unit to prevent overheating If internal stove temperature reaches 200 degrees control will shut off stoker unit until temp...

Page 8: ...he end of heating season Open ash door vacuum area thoroughly Remove exhaust motor clean fan blades and vacuum air chamber Clean and inspect exhaust system and pipe from stove to outside of home Oil e...

Page 9: ...st once a year for looseness evidence of corrosion and for flue gas leakage Replace seal or tighten pipe as necessary It may be necessary to clean exhaust system and stove pipe during heating season R...

Page 10: ...l be in continuous run but if the fire bed remains small increase the coal feed by turning white adjustment nut clock wise Under normal draft conditions when fire bed has reached its maximum length wi...

Page 11: ...more coal feed Turn counterclockwise for less coal feed NYLON ADJUSTING SCREWS To eliminate metal on metal contact There are 8 nylon screws on the pusher bar 4 on each side The 4 nylon screws picture...

Page 12: ...eat from thermostat or when timer turns it on COMBUSTION MOTOR Combustion motor will run all the time to force air through holes in grate to burn coal hotter The constant running of motor will assure...

Page 13: ...d be the width of the grate and about 1 to 2 in length If the burning coals get any less than 1 the fire may go out SOLUTION Increase coal feed A weak draft can also cause the fire to go out if fire a...

Page 14: ...ir temperature reaches this setting normally set around 160 degrees but is adjustable 3 LOW POINTER turns convection blower off when internal air temperature falls to this setting normally set around...

Page 15: ...d you pusher bar will also come out with gear motor While pusher bar is out of its chute clean chute area and remove any obstructions Check nylon screws on pusher bar 2 on each side for wear or breaka...

Page 16: ...g Lubrication STOKER UNIT DOESN T FEED COAL See page 10 Pusher Bar PUSHER BAR IS NOT MOVING STRAIGHT See page 10 Pusher Bar CONVECTION BLOWER RUNS TOO OFTEN See Page 13 CONVECTION BLOWER RUNS CONSTANT...

Page 17: ...ON HI LIMIT High Limit pointer in Fan Limit Switch is designated to shut gear motor off when internal air temperature reaches 200 degrees If internal air temperature stays on 200 degrees Convection B...

Page 18: ...s from entering the home certain precautions must be taken Ash tub must be emptied on a regular basis to prevent ashes from overflowing into ash pit area Excessive ash accumulation may impede air flow...

Page 19: ...Zero Clearance Stove 18...

Page 20: ...ipt are required Customer must provide a credit card which will be charged for the full retail price for the product plus shipping and handling When defective part is returned to the company and found...

Page 21: ...ng Brush Manual Charcoal Thermostat Carbon Monoxide detector Glass Cleaner Ash Tub 4 Stainless Tee 24 X 4 Stainless Pipe 4 Stainless Rain Cap 6 galv Cap with 4 hole 6 X 12 Black Pipe 2 Wall Plates Pac...

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