background image

 

 

 

 

 

 

 

 

 

been removed, #2 retainer, #3 spring and #13 guide pin can be 
removed. 

 Using a ring pincer, remove #4 retaining ring from #14 bit guide. 

Once the retaining ring has been removed, #5 selector guide, #6 
selector and #9 steel ball can be removed. 

 Pull out the four #7 bolts (M4*16) by turning them to the left and 

detach #36 grease cover and #37 O-ring (B). 

 Pull out the one #7 bolt (M4*16) by turning it to the left. Using a 

rubber hammer, remove #8 crank case cover (B) from #41 crank 
case. 

 Pull out the four #27 bolts (M6*30) by turning them to the left and 

detach #26 cylinder case and #41 crank case. 

 Remove #31 piston assembly (#11 O-ring (F), #32 O-ring (E), #33 

piston pin, #34 connecting rod) from the crankshaft as shown in the 
picture on the left. 

 

Be careful not to lose #73 
damper nut in the damper 
assembly in the 

 

 

When reassembling 

select, be careful not to 

 

 

When reassembling, be 

lose #28 o 

ring (D),#92 washer(b). 

 

When reassembling, be 
careful of the direction of 
#73 bellows (A) and to 
avoid it from being 

See the 

 

inside of the handle

assembly.

[Caution
2]

 

lose #9 steel 
ball.

[Caution
3]

 

careful not 
to 
-

[Caution
4]

 

pressed. (
picture)

 

 

NO. 

Disassembly order and method 

Remark 

 

 

10 

 

11 

 

 Remove #78 damper bolt by turning it to the left with a 5mm L-wrench

and remove it from #41 crank case by pulling the handle backward. 

 Pull out the four #58 bolts (M6*35) by turning them to the left and 

detach #41 crank case from #47 gear cover. 

 Detach the #68 crank case cover (A), #69 sponge cushion, #70 

bellows (A) from the #41 crank case. 

 Place the crank case in parallel in the direction toward #44 gear, press

#38 crankshaft using a hand press and remove the #38 crankshaft, 
#43 seal bush (A) and #44 gear. 

 Using a ring pincer, detach #39 retaining ring. 

 Remove #40 ball bearing(6203DD) after heating #41 crank case 

sufficiently with a hot air blower. 

 After replacing the crank case, proceed with reassembling in reverse 

order of disassembling. 

 

♠ When assembling the handle, striking the "A" side of the handle 

will make the assembling easier. 

 

[Caution 5]  

When   reassembling,

grease UREKA 114 #00 

See the picture) in  

in 

 

When reassembling, 
adjust the tightness of 

move back and

forth. 

 

When

reassembling, 

14~15g of 

Y to the

gear 

See the picture) 

 

supplement 35g of 

to the connecting

rod( the crank case

advance. 

[Caution 6]

 

#69 damper bolt to

allow the handle to 

[Caution 7]

 

supplement grease 
LUBMAXIA 
122
section( of 
the 
advance.

 

- 21 - 

Summary of Contents for KH-5000M

Page 1: ...A S Manual KH 5000M Disassembly Assembly 1...

Page 2: ...place the cord handle switch 11 3 How to replace the armature 12 4 How to replace the stator housing 13 5 How to replace the side handle 14 6 How to replace the front cover bit guide 15 7 How to repla...

Page 3: ...EXPLODE VIEW 3...

Page 4: ...KH 5000 1 17 2412445 O RING B PHD 40M D2 65 14 2 1 18 2412903 ANVIL RING PHD 40M 1 19 2031309 DAMPER WASHER KH 5000M 1 20 2070530 DAMPER B KH 50H 1 21 2036602 CATCHER KH 50H 1 22 2036018 STRIKER KH 50...

Page 5: ...RUBBER PACKING PHD 40M 1 55 2130920 FAN GUIDE KH 50H 1 56 3012259 STATOR ASS Y 220V DONGIL KH 5000 220V 1 57 2405120 PAN HD TAP S PW M5 55 M5 55 2 58 2141144 HOUSING KH 50H 1 59 2400406 HEX SOC B SW P...

Page 6: ...115680 CORD ASS Y 220 HO7RN F 2C 1 0 IEC66 KH 5000 HO7RN F2C 1 0 IEC66 1 92 2060724 WASHER B PHD 40M 1 93 2058808 SEAL PACKING KH 5000 1 94 325170 3 SIDE HANDLE ASS Y KH 50H 1 85 2073203 SIDE HANDLE K...

Page 7: ...with armature commutator Carbon worn off in excess of the limit Effective contact is not made in the armature commutator due to infiltration of foreign matter into brush holder Replace the carbon brus...

Page 8: ...the stator coil Check for break or burn out in the stator coil Damaged coil or broken insulating paper due to infiltrated foreign matter powder dust Replace the stator Refer to AS Manual Rubber packi...

Page 9: ...piston striker oring Refer to AS Manual Incorrect assembling Check the assembled direction of the damper washer Assemble the damper washers in the opposite directions Reassemble the damper washer Ref...

Page 10: ...ith disassembling procedures 1 and 2 Blow the air through air outlet between 58 housing and 47 gear cover to remove foreign matters and dust Blow the air to the carbon brush holder to remove foreign m...

Page 11: ...See the connection terminals of the upper switch Detach the 83 cord armor from 84 cord After replacing the cord proceed with reassembling in reverse order of disassembling How to replace the switch Pr...

Page 12: ...8 Disassembly Assembly No 03 Disassembly Assembly Name How to replace the armature 12...

Page 13: ...th a bearing puller Detach the 49 dust plate A and the 52 dust plate B from the 51 armature assembly After replacing the armature proceed with reassembling in reverse order of disassembling When assem...

Page 14: ...or the opposite side Pull out the four 59 screws M6 55 by turning them to the left and detach the 58 housing from the 47 gear cover Detach the 55 fan guide from the 58 housing Pull out the two 57 scre...

Page 15: ...the 85 side handle by turning the side handle to the left Remove 86 bolt M8 140 Remove 88 holder and 87 holder band by turning 85 side handle to the left Caution 1 When assembling be careful of the o...

Page 16: ...to replace the front cover bit guide NO Disassembly order and method Remark How to replace the front cover Caution 1 16 13 27 12 9 19 2 1 10 6 8 5 21 7 20 7 35 36 14 26 11 37 15 3 4 28 41 Assembling d...

Page 17: ...14 bit guide Detach the 11 O ring C from the front cover After replacing the front cover proceed with reassembling in reverse order of disassembling How to replace the bit guide Proceed with disassemb...

Page 18: ...25 cylinder from 26 cylinder case Remove 29 sleeve by striking the sleeve side of the inside 26 cylinder case with a rubber hammer See upper picture When disassembling heat up the cylinder case with a...

Page 19: ...he left and detach 26 cylinder case and 41 crank case Remove 31 piston assembly 11 O ring 30 F 32 O ring E 33 piston pin 34 connecting rod from the crank shaft as shown in the picture on the left Afte...

Page 20: ...No 09 Disassembly Assembly Name How to replace the crank case NO Disassembly order and method Remark 1 2 Detach the 35 jacket from the 26 cylinder case Remove 1 dust cap with a screwdriver Once 1 dust...

Page 21: ...Caution 4 pressed picture NO Disassembly order and method Remark 8 9 10 11 Remove 78 damper bolt by turning it to the left with a 5mm L wrench and remove it from 41 crank case by pulling the handle b...

Page 22: ...crank case in 22...

Page 23: ...h 51 armature assembly from 47 gear cover Using a hand press remove 45 needle bearing M661 from gear cover After replacing the gear cover proceed with reassembling in reverse order of disassembling Wh...

Page 24: ...t remove the remaining grease and foreign matters completely before supplement 35g of grease Injecting too much grease will cause decrease impact power Grease s specification EUREKA 114 00 Caution 1 I...

Page 25: ...er case to the fixing device Placed 38mm spanner on the flat surface of the 10 front cover After connecting the lever to spanner turning to the counterclockwise Detach 10 front cover from 26 cylinder...

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