background image

 

 

 

 

   

 

NO. 

Disassembly order and method 

Remark 

 

 

 

 

 

 

 

 

 

 

 


 

 

 

 

 

 

How to replace the handle

 

 

 

Pull out the three #80 screws (M4*25) by turning them to the left with a

(+) screwdriver. Remove #78 bolt by turning it to the left with a 5mm L-
wrench and #79 bolt by turning it to the left with a 6mm L-wrench and 
detach #74, #77 handle. 

 Pull out the two #82 screws (M4*20) by turning them to the left with a 

(+) screwdriver and detach the #81 cord clip. 

 After replacing the handle, proceed with reassembling in reverse order 

of disassembling. 

How to replace the cord

 

 (Proceed with disassembling procedures 1 and 2.)

 

Pull out the brown 

line from the #3 terminal of the #76 switch by turning them to the left 
with a (+) screwdriver. Detach the blue line from the #4 terminal of the 
#76 switch by turning the terminal with a (+) screwdriver. (See the 
connection terminals of the upper switch) 

 Detach the #83 cord armor from #84 cord. 

 After replacing the cord, proceed with reassembling in reverse order of 

disassembling. 

How to replace the switch

 

 (Proceed with disassembling procedures 1,2 and 4) 

Pull out the black 

stator lead wire and capacitor from the #1 terminal of the #76 switch  
by turning them to the left with a (+) screwdriver. Detach red stator 
lead wire and capacitor from the #2 terminal of the #76 switch by 
turning the terminal with a (+) screwdriver.  

 After replacing the switch, proceed with reassembling in reverse order 

of disassembling. 

[Caution
1]

 

assembly, capacitor and

 

 

When reassembling, be 

to avoid #70 

bellows (B) from being

 

When reassembling the

 switch

picture. 

 Be careful not to 

lose 

#71 damper (A)

#73, #75 nut.

[Caution
2]

 

careful 
bellows (A) and 
#65 

pinched. 

[Caution
3]

 

handle, be careful to

avoid the wire from

being pinched.

 See the

connection 

- 11 - 

 

80 

79 

83 

65 

78 

84 

82 

75 

76 

71 

77 

70 

74 

73 

81 

Switch  

connection terminals 

Switch connection 

Summary of Contents for KH-5000M

Page 1: ...A S Manual KH 5000M Disassembly Assembly 1...

Page 2: ...place the cord handle switch 11 3 How to replace the armature 12 4 How to replace the stator housing 13 5 How to replace the side handle 14 6 How to replace the front cover bit guide 15 7 How to repla...

Page 3: ...EXPLODE VIEW 3...

Page 4: ...KH 5000 1 17 2412445 O RING B PHD 40M D2 65 14 2 1 18 2412903 ANVIL RING PHD 40M 1 19 2031309 DAMPER WASHER KH 5000M 1 20 2070530 DAMPER B KH 50H 1 21 2036602 CATCHER KH 50H 1 22 2036018 STRIKER KH 50...

Page 5: ...RUBBER PACKING PHD 40M 1 55 2130920 FAN GUIDE KH 50H 1 56 3012259 STATOR ASS Y 220V DONGIL KH 5000 220V 1 57 2405120 PAN HD TAP S PW M5 55 M5 55 2 58 2141144 HOUSING KH 50H 1 59 2400406 HEX SOC B SW P...

Page 6: ...115680 CORD ASS Y 220 HO7RN F 2C 1 0 IEC66 KH 5000 HO7RN F2C 1 0 IEC66 1 92 2060724 WASHER B PHD 40M 1 93 2058808 SEAL PACKING KH 5000 1 94 325170 3 SIDE HANDLE ASS Y KH 50H 1 85 2073203 SIDE HANDLE K...

Page 7: ...with armature commutator Carbon worn off in excess of the limit Effective contact is not made in the armature commutator due to infiltration of foreign matter into brush holder Replace the carbon brus...

Page 8: ...the stator coil Check for break or burn out in the stator coil Damaged coil or broken insulating paper due to infiltrated foreign matter powder dust Replace the stator Refer to AS Manual Rubber packi...

Page 9: ...piston striker oring Refer to AS Manual Incorrect assembling Check the assembled direction of the damper washer Assemble the damper washers in the opposite directions Reassemble the damper washer Ref...

Page 10: ...ith disassembling procedures 1 and 2 Blow the air through air outlet between 58 housing and 47 gear cover to remove foreign matters and dust Blow the air to the carbon brush holder to remove foreign m...

Page 11: ...See the connection terminals of the upper switch Detach the 83 cord armor from 84 cord After replacing the cord proceed with reassembling in reverse order of disassembling How to replace the switch Pr...

Page 12: ...8 Disassembly Assembly No 03 Disassembly Assembly Name How to replace the armature 12...

Page 13: ...th a bearing puller Detach the 49 dust plate A and the 52 dust plate B from the 51 armature assembly After replacing the armature proceed with reassembling in reverse order of disassembling When assem...

Page 14: ...or the opposite side Pull out the four 59 screws M6 55 by turning them to the left and detach the 58 housing from the 47 gear cover Detach the 55 fan guide from the 58 housing Pull out the two 57 scre...

Page 15: ...the 85 side handle by turning the side handle to the left Remove 86 bolt M8 140 Remove 88 holder and 87 holder band by turning 85 side handle to the left Caution 1 When assembling be careful of the o...

Page 16: ...to replace the front cover bit guide NO Disassembly order and method Remark How to replace the front cover Caution 1 16 13 27 12 9 19 2 1 10 6 8 5 21 7 20 7 35 36 14 26 11 37 15 3 4 28 41 Assembling d...

Page 17: ...14 bit guide Detach the 11 O ring C from the front cover After replacing the front cover proceed with reassembling in reverse order of disassembling How to replace the bit guide Proceed with disassemb...

Page 18: ...25 cylinder from 26 cylinder case Remove 29 sleeve by striking the sleeve side of the inside 26 cylinder case with a rubber hammer See upper picture When disassembling heat up the cylinder case with a...

Page 19: ...he left and detach 26 cylinder case and 41 crank case Remove 31 piston assembly 11 O ring 30 F 32 O ring E 33 piston pin 34 connecting rod from the crank shaft as shown in the picture on the left Afte...

Page 20: ...No 09 Disassembly Assembly Name How to replace the crank case NO Disassembly order and method Remark 1 2 Detach the 35 jacket from the 26 cylinder case Remove 1 dust cap with a screwdriver Once 1 dust...

Page 21: ...Caution 4 pressed picture NO Disassembly order and method Remark 8 9 10 11 Remove 78 damper bolt by turning it to the left with a 5mm L wrench and remove it from 41 crank case by pulling the handle b...

Page 22: ...crank case in 22...

Page 23: ...h 51 armature assembly from 47 gear cover Using a hand press remove 45 needle bearing M661 from gear cover After replacing the gear cover proceed with reassembling in reverse order of disassembling Wh...

Page 24: ...t remove the remaining grease and foreign matters completely before supplement 35g of grease Injecting too much grease will cause decrease impact power Grease s specification EUREKA 114 00 Caution 1 I...

Page 25: ...er case to the fixing device Placed 38mm spanner on the flat surface of the 10 front cover After connecting the lever to spanner turning to the counterclockwise Detach 10 front cover from 26 cylinder...

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