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DosiPump 1000 User Manual 

Page 2 / 24  

Version 1.01E 

Contents 

1

OVERVIEW

 ......................................................................................................................................... 3

1.1

P

REFACE FURTHER TO THE 

U

SER 

M

ANUAL

 ................................................................................. 3 

1.2

D

OSIPUMP 

U

SER 

M

ANUAL 

V

ERSION 

1.01

 ....................................................................................  3 

1.3

B

ASIC INFORMATION ON THE 

D

OSI

P

UMP 

1000

 ............................................................................  4 

2

SAFETY INFORMATION

 ................................................................................................................. 6

2.1

O

PERATING ENVIRONMENT

 ...........................................................................................................  6 

2.2

S

AFETY

-

CONSCIOUS WORKING

 .....................................................................................................  6 

2.3

Q

UALIFICATION OF THE OPERATING PERSONNEL

 ......................................................................... 6 

2.4

S

AFETY INFORMATION FOR THE USER COMPANY

 ......................................................................... 7 

2.5

N

O ARBITRARY CONVERSION WORK OR MODIFICATION WORK

 ..................................................... 7 

2.6

S

UPPLEMENTARY SAFETY INFORMATION

 ......................................................................................  7 

2.7

W

ARRANTY AND LIABILITY

 .............................................................................................................  7 

3

COMMISSIONING

 ............................................................................................................................. 8

3.1

U

NPACKING

 ................................................................................................................................... 8 

3.2

M

AINS CONNECTION

 ......................................................................................................................  8 

3.3

I

NSERTING THE TUBE FITTING IN THE PUMP

 .................................................................................. 8 

3.4

M

ETAL 

B

AR FIXATION MAKING THE STURDY HOUSING A STABLE STAND

 ...................................... 8 

3.5

M

AIN 

S

WITCH

 ................................................................................................................................ 8 

4

OPERATION OF THE DOSIPUMP 1000

 ...................................................................................... 9

4.1

F

UNDAMENTALS

 ............................................................................................................................ 9 

4.2

D

IRECT 

D

OSING

 .......................................................................................................................... 10 

4.3

E

XECUTE 

D

OSING 

P

ROGRAM

 ..................................................................................................... 11 

4.4

E

XECUTION 

S

CREEN

 ...................................................................................................................  12 

4.5

E

DIT 

/ C

REATE 

P

ROGRAM

 ...........................................................................................................  13 

4.6

C

ALIBRATION OF 

T

UBES

 ..............................................................................................................  14 

4.7

S

YSTEM 

M

ENU

 ............................................................................................................................ 15 

5

TECHNICAL INFORMATION

 ........................................................................................................ 16

5.1

I

NTRODUCTION

 ............................................................................................................................ 16 

5.2

C

LEANING

 .................................................................................................................................... 16 

5.3

T

RANSPORTING THE 

D

OSI

P

UMP 

1000

 .......................................................................................  16 

5.4

C

ALIBRATION

 ............................................................................................................................... 17 

5.5

T

ROUBLESHOOTING

 .................................................................................................................... 17 

5.6

E

LECTRICAL CONNECTIONS

 ........................................................................................................ 19 

5.7

T

ECHNICAL DATA

 .........................................................................................................................  20 

6

ADDITIONAL APPLICATION DATA

 ........................................................................................... 21

6.1

A

CCESSORIES 

& O

PTIONS

 ..........................................................................................................  21 

6.2

R

EPRODUCIBILITY AND 

P

RECISION

 .............................................................................................  22 

6.3

C

ERTIFICATES

 ............................................................................................................................. 23 

6.4

P

RODUCT 

R

EGISTRATION

 ........................................................................................................... 23 

6.5

C

ONTACTS 

& F

EEDBACK

 ............................................................................................................ 23 

Summary of Contents for 730'000

Page 1: ...DosiPump 1000 User Manual Page 1 24 Version 1 01E DOSIPUMP DP 1000 DosiPump DP1000 Item 730 000 DosiPump DP1000 Fast Item 740 000 USER MANUAL 1 01 E Version 2010 2011...

Page 2: ...ING 8 3 2 MAINS CONNECTION 8 3 3 INSERTING THE TUBE FITTING IN THE PUMP 8 3 4 METAL BAR FIXATION MAKING THE STURDY HOUSING A STABLE STAND 8 3 5 MAIN SWITCH 8 4 OPERATION OF THE DOSIPUMP 1000 9 4 1 FUN...

Page 3: ...he Overview contains general information on the DOSIPUMP 1000 the intended application and the basic concept Safety Information The DOSIPUMP DP1000 safety information Commissioning The steps and prepa...

Page 4: ...nge in only 1 unit Precision and reproducibility are depending the ratio between tube and desired volume The smaller the tube the higher the precision and reproduci bility but the smaller the pump spe...

Page 5: ...epts tube sizes from 2x6mm for small doses up to a double tube set of 8x12mm for fast dosing DosiPump is build in a stable stainless steel housing offering IP64 splash water resistance DosiPump DP1000...

Page 6: ...chemicals DosiPump is not an EX Approved WARNING We are unable to guarantee operability and functional safety of the unit if the ambient conditions applicable to the location are not complied with 2 2...

Page 7: ...her purposes 2 Maintenance work and repair work may be carried out only by qualified staff 3 The unit must be installed in such a manner that the On Off switch is easily accessible at all times 4 Shou...

Page 8: ...ese values Connect the power cable of the DOSIPUMP 1000 only to a fully earthed mains power supply system in order to avoid electrical shock Do not use adapters for the plugs and do not remove the ear...

Page 9: ...Pump speed ml min the pump direction Antidrop angle defined pump head pullback pause before next dose 4 4 All Programmes require a calibrated tube DosiPump allows 8 Tube sets to be cal ibrated and sel...

Page 10: ...to continue 2 3 4 DosiPump allows direct dosing straight from the main screen continuous pump mode No need for previous program setting The speed and the pump direction can be selected Select Pump di...

Page 11: ...irection front backside Anti Drop Angle in Delay between singe doses sec Start Program 4 5 Select the number of repetitive dosings or endless repeats manual stop required Tube Filling option before pr...

Page 12: ...fore DosiPump starts the selected program the cycle repetition screen appears automatically Select number or cycles repetition of complete program Alternatively select Endless repetitions repeats unti...

Page 13: ...opens Selects the tube 1 8 Each single Dosing Step consists of all individual variables a dosing can consist of Opens the Edit Mode of the selected step Start Stop dispensing this program Volume Pump...

Page 14: ...se as possible This based on the physical difference any tube offers regarding pump expansion relaxation between the pump rolls Note The pump direction in the calibration mode is CCW Info The pump cal...

Page 15: ...e Touch Screen does not react fast and appropriate anymore it may be necessary to recalibrate the touch screen Touch at the top left hand corner Follow the at the bottom right hand corner 4 7 4 Displa...

Page 16: ...three parts water Deionised water Soft lint free cleaning cloth and paper tissues WARNING Do not use cleaning agents containing acetone or other aggressive cleaning agents nitrocellulose thinners WAR...

Page 17: ...porates troubleshooting routines which can be used to correct certain problems without action on the part of after sales servicing technicians If a problem occurs on the DOSIPUMP 1000 the unit attempt...

Page 18: ...urring during operation Symptom Possible cause Correction Fault signal Pump blocked The culture medium in the tube is too viscous You have used a tube which is too large Remove the tube and run the pu...

Page 19: ...act 1 Pin 3 Footswitch contact 2 Pin 2 29 V The two footswitch contacts are designed as normally open contacts NO 2 PC printer connection pin assignment RS232 Version P PI Pin 1 RxD Pin 2 TxD Pin 3 GN...

Page 20: ...everse angle of pump head Display 240 x 128 pixels with LED backlighting Sound pressure level 79 dB A Pollution severity II Safety class IP 64 Ambient temperature 5 C to 45 C also during transport Uni...

Page 21: ...0 Stage bar stainless steel 101052 Silicone tubing 3x7 mm roll of 25m 101054 Silicone tubing 5x9 mm roll of 25m 101055 Silicone tubing 6x10 mm roll of 25m 101056 Silicone tubing 7x10 mm roll of 25m 10...

Page 22: ...4 Version 1 01E 6 2 Reproducibility and Precision Data from BioTool test lab June 25th 2010 DP1000 Serial 730 13 00014 DP1000 Fast Serial 740 13 00016 Test with tab water No evaporation protection oil...

Page 23: ...automatic updates and product infor mation from BioTool AG 6 5 Contacts Feedback Sales Marketing Manufacturing site Please place your feedback with you local supplier your local service partner BioTo...

Page 24: ...DosiPump 1000 User Manual Page 24 24 Version 1 01E...

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