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Installation Instructions
FAILURE TO ADHERE TO AUSTRALIAN STANDARD MOUNTING INSTRUCTIONS, CAN RESULT IN EQUIPMENT
FAILURE AND COULD RESULT IN SERIOUS INJURY.
When fitting a Kevrek Crane, make note of the underfloor cross support locations. When correctly fitted, the
Mounting Frame sits in the cavity between the Main Load Bearer and the Floor Plate between 2 Cross Bearers and
butts up to the Side Combing Rail.
1. Disconnect vehicle battery supply in preparation for welding.
2. Fit Mounting Frame under floor of vehicle allowing at least 250mm
from vehicle head board to center of the Mounting Frame.
3. Jack Mounting Frame hard up under vehicle floor plate and pull
hard against vehicle Side Combing Rail.
4. Mounting Frame can now be welded to Side Combing Rail to Main
Load Bearer to Cross Bearers and to Underfloor Plate to ensure
frame is rigidly mounted.
5. Eight 14mm holes can now be drilled through the vehicle floor plate using pre-drilled Mounting Frame holes as a guide.
6. The slotted hole can now be drilled or gas cut to allow Hydraulic and Electric lines to go from Control Console to
Electric Power Pack.
Where possible, slotted hole should be lined with Pinch Mold or Split Water Hose to stop abrasion on the lines.
7. Mount Crane on the top of the floor and fasten through Mounting Frame then through Motor Mounting Frame using
bolts supplied with kit.
Important
If a Kevrek Winch is to be fitted, you will need to allow 400mm
from either the Cab Rack or the Toolbox to the center of the
Mount Frame. Failure to do this will cause the Winch to hit when
the Boom is in the horizontal position.
8.
Feed Hydraulic Hoses through slotted hole in
Floor Plate.
9.
Fit Electric Power Pack up to Motor Mounting
Base under vehicle body.
Continued Next Page
INSTALLATION INSTRUCTIONS
Installation Instructions
Continued From Page 12
10.
Connect Hydraulic Hoses hanging through slot in Vehicle Floor Plate. The large Elbow Fitting to Large Nipple on near
side of Power Pack and the small Elbow Fitting to Small Nipple on far side of Power Pack.
11.
Connect Electrical Harness from Control Console through vehicle floor, to Motor Starter Solenoid shown in Diagram
below.
12.
Weld or bolt Battery Isolator (supplied in kit) under Vehicle Floor Plate or in a convenient location on the vehicle.
13.
Mount Switch close enough so that the cable can be connected to the Large Lug on the near side of the Electric
Motor Starter Solenoid.
14.
Find a suitable place in the engine bay, as close as possible to the battery to mount the 250amp Fuse Holder.
15.
Connect Cable supplied from the positive Battery Terminal to the 250amp Fuse
16.
Run insulated Battery Cable from the 250amp Fuse along vehicle chassis to spare Terminal on Battery Isolator Key.
CAUTION: DO NOT CONNECT TO BATTERY POLE YET
NOTE: Cable length is supplied to accommodate for a majority of vehicle types and fitting positions and
therefore may prove to be over length. If this is the case, simply run the cable along chassis, Past Power Pack
and loop back to make connection, using zip ties to fasten to chassis as often as needed.
17.
Ensure that the vehicle body is properly grounded to chassis so that a suitable earth is obtained for Electric Power
Pack.
18.
Reconnect all vehicle Electrical Wires to original positions.
19.
Connect Insulated Cable to positive terminal on Vehicle Battery.
20.
Double check that when battery connections were tightened, lugs did not swing down to touch and possibly earth on
the body or chassis parts nearby.
21.
Double check and tighten all Crane Mounting Bolts.
22.
Check Power Pack oil level.
This Crane has been factory run and pressure tested, therefore hydraulic system is fully primed, however unit may
need to be run through a complete cycle before lifting weight due to refitting of hoses.
INSTALLATION INSTRUCTIONS
P
T
GREY WIRE TO TOP OF THE
SOLENOID
BLACK WIRE TO EARTH
(SOLENOID MOUNTING BOLT)
RED WIRE TO POWER
250
250
+
-
NOTE: FIT 250 AMP FUSE (SUPPLIED) AS
CLOSE TO THE BATTERY, UNDER THE BONNET
AS POSSIBLE.
R20.00
170.00
SIDE COMBING RAIL
CAB RACK
40.00
250.00
WITH A HOLESAW
CUT A 60-75mm HOLE
THROUGH THE FLOOR
PLATE