KEVREK 1000s Operator And Parts Manual Download Page 5

8

9

Operating Instructions

Hydraulic Boom Sequence

When operating a Kevrek Crane ALWAYS use the shortest possible Boom Extension, however, when it is necessary to extend 
the Crane Booms to obtain longer reach, do so by always using the largest Boom section then the next largest and so on in 
logical sequence as shown below.

Cranes fitted with Dual Hydraulic Extension Booms, have Sequencing Valves present, however, if in the course of operation 
the Boom starts to operate out of sequence then return the Crane to your local Kevrek Dealer to have the appropriate 
adjustments made.

Diagram below shows CORRECT operational sequence of the Crane Extension Boom sections.

Diagram below shows INCORRECT operational sequence of the Crane Extension Boom sections.

Operating Instructions

Hydraulic Winch

READ IN CONJUNCTION WITH CRANE OPERATING INSTRUCTIONS PAGE 8

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

1.  Raise Main Boom of Crane and Pin Sheave Block Assembly to end of Boom.

2.  Run Winch Rope out past Sheave Block Assembly and lay Rope into Sheave Rollers.

3.  Install Rope Retaining Pin.

4.  Winch Rope must now be lowered down to enable Crane Boom to be extended to required 

length.

The Hydraulic Winch has a maximum lift capacity of 500kg constant line pull, this 
should be observed when operating the Winch at full Crane Boom Extension.

5.  When operating Winch ensure Crane load capacity stated on both sides of Main Boom 

is not exceeded.

6.  If weight of load being lifted is not known,  first take up rope slack with Winch, then test lift 

with main boom cylinder.  

If Main Boom Cylinder will not lift weight,  DO NOT proceed 

to winch as this will overload the Crane.

 If this occurs retract Extension Booms until the 

Main Boom Lift Cylinder will lift the weight, then winching can proceed.

7.  Before slewing Crane, ensure load is clear off ground.

8.  On completion of loading, remove Sheave Block, retract Winch Rope and return Crane 

into the transport position.

WINCH SPECIFICATIONS

Line Pull – 575kg 1st Rap 
                545kg 2nd Rap
                515kg 3rd Rap

Line Speed Unloaded – 6.9 > 7.6 meters P/MIN

Line Speed Loaded – 5.9 > 6.5 meters P/MIN

Drum Rope Capacity – 15 meters in 3 raps.

Rope Specification – 5mm 7 x 19 92070
                               Galvanised Wire Core

Drum Torque – 600nm

Brake Torque – 430nm static, 700kg loaded at 3 raps.

Unit Weight – Approx 21 kg total.

NOTE : DIAGRAM SHOWS
CAPACITIES FOR 1000
SERIES CRANE ONLY

NOTE : DIAGRAM SHOWS
CAPACITIES FOR 1000
SERIES CRANE ONLY

310KG

420KG

600KG

1000KG

WHEN LOADING AT THIS RADIUS, THE FIRST EXTENSION SECTION SHOULD BE USED.

310KG

NOT 600KG

The Winch is designed for vertical lifting only, and SHOULD NOT be used for towing or dragging of weight.

DIAGRAM-

A

(1000/1500 SERIES)

1465.00

LOAD

DIAGRAM-

B

SEE NOTE 6.

LOAD

DIAGRAM-

C

             

 AT 3 RAPS.

Summary of Contents for 1000s

Page 1: ...Operators and Spare Parts Manual HYDRAULIC CRANES THE AUSTRALIAN LIFTING SOLUTION Models 550s 700s 1000s 1500s...

Page 2: ...nsors 56 Load Limiter K1000 1500 1 Sensor 57 Load Indicators All Models 58 Pole Grab 1000 1500 Series 59 Post Hole Borer 1000 1500 Series 60 Radio Remote Control 61 Crane Owner Details Name __________...

Page 3: ...H LEG DOWN HORN OPTIONAL RADIO REMOTE 100 EMERGENCY STOP POWER CRANE LOADING 90 STOP DEADMAN LIFT UP LIFT DOWN SLEW LEFT SLEW RIGHT EXTEND IN EXTEND OUT RH LEG UP RH LEG DOWN LH LEG UP LH LEG DOWN HOR...

Page 4: ...Crane and NEVER exceed or overload the Crane The Kevrek Load chart must be kept in a clean and legible manner at all times NEVER position yourself between vehicle and suspended load NEVER continue op...

Page 5: ...his should be observed when operating the Winch at full Crane Boom Extension 5 When operating Winch ensure Crane load capacity stated on both sides of Main Boom is not exceeded 6 If weight of load bei...

Page 6: ...or excessive wear and replace if necessary Check oil level in Hydraulic Oil Tank Lubricate contact areas and the top and Bottom of the Booms with heavy good quality grease Put Crane through full capac...

Page 7: ...ear side of Power Pack and the small Elbow Fitting to Small Nipple on far side of Power Pack 11 Connect Electrical Harness from Control Console through vehicle floor to Motor Starter Solenoid shown in...

Page 8: ...ere correct SLEW STOP ADJUSTMENT WORM GEAR PLATE GEAR PLATE GEAR RETAINING BOLTS ADJUSTABLE SLEW STOP BOLT SLEW STOP LUG WELDED TO PLATE GEAR 550 Series Capacity Class 0 56Tm 5 49 kNm Maximum Lift Cap...

Page 9: ...in Oil Tank Volume 3 0l Working Pressure 1750 PSI 120 BAR Power Consumption 12 volt 50 150 amp 24 volt 50 90 amp Weight Inc Power Pack And Oil M Model 133kg P Model 146kg S Model 152kg Weight Manual L...

Page 10: ...ty 4 9 7 0l min Oil Tank Volume 3 0l Working Pressure 2500 PSI 186 BAR Power Consumption 12 volt 50 190 amp 24 volt 50 115 amp Weight Inc Power Pack And Oil M Model 153kg P Model 167kg S Model 173kg W...

Page 11: ...0l Working Pressure 3200 PSI 223 BAR Power Consumption 12 volt 50 240 amp 24 volt 50 150 amp Weight Inc Power Pack And Oil M Model 160kg P Model 174kg S Model 180kg Weight Manual Leg C W Motor Mount a...

Page 12: ...ic and Hydraulic Schematic All Models ELECTRIC AND HYDRAULIC SCHEMATIC ELECTRIC AND HYDRAULIC SCHEMATIC 550 X X X X HYD STABILISER A B A B A B A B A B R P BLACK GREY RED HYD STABILISER X X X X HYD WIN...

Page 13: ...e 1 1000 1 31 A 30 Emergency Stop Replacement Actuator 1 1000 1 31 B 31 Emergency Stop Contact Block N C 1 Not Pictured 1000 1 31 C 32 Emergency Stop Bracket 1 1000 1 31 D 33 Duel Emergency Stop Compl...

Page 14: ...Bolt Kit 5 Function 1 Not Pictured 1000 2 13 C 22 Fuse Holder Blade 1 1000 2 14 23 Fuse Blade 5 amp 1 1000 2 14 A 24 5 Function Valve Complete 1 1000 2 15 25 Relief Value 1 1000 2 16 26 12 volt Relay...

Page 15: ...ffer 1 1000 4 15 16 1000 1500 Lift Cylinder Buffer 1 1000 4 16 17 700 Lift Cylinder Buffer 1 700 4 17 18 Buffer Retaining Bolts and Nuts All Models 2 Per Buffer 1000 4 15 A 19 Main Boom to Suit Hydrau...

Page 16: ...2 11 550 2nd Boom Weldment 1 550 5 1 12 Boom Locking Pin 1 1000 5 2 13 Nylon Wear Buttons 5 550 4 12 PARTS BREAKDOWN Item No Description QTY Notes Order Part No 1 1000 3rd Boom Weldment 1 1000 6 1 2 1...

Page 17: ...on Cylinder Gland 1 All Models 1000 8 3 4 Load Locking Cartridge Valve 1 Specify Model 1000 8 4 5 700 1000 1500 Lift Cylinder Seat Kit 6 PCS 1000 8 5 6 700 1000 1500 Piston Locking Nut 1 1000 8 6 7 C...

Page 18: ...dment 1 700 9 2 3 700 1000 1500 Screw on Cylinder Gland 1 1000 9 3 4 Load Locking Cartridge Valve 2 All Models 1000 9 4 5 700 1000 1500 Cylinder Seal Kit 1 6pcs 1000 9 5 6 700 1000 1500 Piston Locking...

Page 19: ...Pictured 1000 13 3 4 550 700 1000 Stabiliser Leg Storage Mount 1 1000 11 1 PARTS BREAKDOWN Under Body Mounting Frame 1500 Series Under Body Mounting Frame 550 700 1000 Series Item No Description QTY N...

Page 20: ...Tank Filler Breather 3 4BSPP to suit 8 2l 1 Not Pictured 1000 15 6 A 17 Hydraulic Straight Adapter 9 16 JIC X 3 8 BSPP 1 Tank Port 1000 15 7 18 Hydraulic Straight Adapter 7 16 JIC X 3 8 BSPP 1 Pressur...

Page 21: ...e 2 1890mm Long 1000 16 1 2 Extension Cylinder Hose 2 2180mm Long 1000 16 2 3 1000 1500 Dual Extension Cylinder Hose 2 1170mm Long 1000 16 3 4 Main Post Hose Clamps 1000 16 4 5 Guide Bracket 1 1000 16...

Page 22: ...nsion to DCV 2 400mm 1000 16 18 11 Hose Burst Sleeve Dual Lift Cylinder to Post 1 650mm 1000 16 19 12 Hose Burst Sleeve Dual Extension Cylinder to Post 1 900mm 1000 16 20 All other components on previ...

Page 23: ...L Decal 350kg 1 1000 20 32 B 39 Dual Extension Guide Bracket to suit Winch 1 Not Pictured 1000 20 35 40 Guide Bracket Retaining Bolts 2 Not Pictured 1000 20 35 A PARTS BREAKDOWN Item No Description QT...

Page 24: ...Item No Description QTY Notes Order Part No 1 Hydraulic Leg Complete 1 2 Hydraulic Swing Leg Complete 1 1000 21 1 H 3 Manual Swing Leg Complete 1 1000 21 1 M 4 Manual Stabiliser Leg only 1 1000 21 2...

Page 25: ...ectric DCV Complete 1 1000 22 1 12V 2 24V 3 Function Electric DCV Complete 1 1000 22 1 24V 3 Manifold Blanking Plate 1 1000 22 1 B 4 Large Coil 10 12 volt 6 1000 22 2 5 Large Coil 10 24 volt 6 Not Pic...

Page 26: ...ngle Manifold Modular 1 1000 22 1 A 7 Manifold Retaining Bolts M8 x 75mm 4 1000 24 19 8 Large Coil 10 12 volt 8 1000 22 2 9 Large Coil 10 24 volt 8 1000 22 2 A 10 D Spool Lift 1 1000 22 3 11 D Spool E...

Page 27: ...ulic Winch 1000 26 1 12V WL 4 24V 5 F Electric DCV Stabiliser Leg Hydraulic Winch 1000 26 1 24V WL 5 Manifold Blanking Plate 1 1000 22 1 B 6 Single Manifold Modular 2 1000 22 1 A 7 Manifold Retaining...

Page 28: ...y 1 1000 27 3 PARTS BREAKDOWN 240v 415v Pump Unit All Models Item No Description QTY Notes Order Part No 1 240V AC Pump Unit Complete 1 1000 28 18 2 415V 3 Phase Pump Unit Complete 1 1000 28 18 B 3 Re...

Page 29: ...A 19 16 Pin Connector Base 1 1000 24 15 20 16 Pin Connector Female Insert 1 1000 24 16 21 16 Pin Connector Replacement Lid 1 1000 24 15 B 22 Blade Fuse 5 amp 1 1000 2 14 A PARTS BREAKDOWN Load Limiter...

Page 30: ...etaining Pin 2 1000 40 15 17 Clamp Cylinder Retaining Pins Claws 2 1000 40 16 18 Tie Rod 1 1000 40 17 19 Tie Rods Ends M12 2 1000 40 18 20 Bulkhead Fitting 90 degree Chain Tray End 4 1000 40 19 21 Bul...

Page 31: ...ulic Winch Complete 1 1000 60 2A 4 Radio Remote 5 Function 2x Hydraulic Leg Complete 1 1000 60 3 5 Radio Remote 5 Function 1x Hydraulic Leg Winch Complete 1 1000 60 3 A 6 Replacement Receiver Aerial 1...

Page 32: ...our Nearest Kevrek Dealer for all your Sales and Service Requirements Kevrek Australia Pty Ltd 156 Beringarra Avenue MALAGA WA 6090 Phone 08 9248 5922 Fax 08 9248 5966 Website www kevrek com au Octobe...

Reviews: