KEVREK 1000s Operator And Parts Manual Download Page 4

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Introduction

This Manual will assist you in the Installation, Operation and Maintenance of the Kevrek Crane.  The Manual does not replace 
any government regulations, safety codes or insurance requirements.

DO NOT modify the Crane with anything other then genuine Kevrek spare parts.  If in doubt, please contact your nearest 
Kevrek Dealer.  NEVER alter or modify any Kevrek Safety Device. All Kevrek Safety Devices must be inspected, tested and 
maintained in proper working condition.

The owner of the Kevrek Crane is responsible for the maintenance and operation of the Crane in the safest working condition.  
Kevrek recommend that a complete service is carried out by a qualified Kevrek Service Agent, after first 6 months of operation 
and thereafter every 12 months.  Failure to do so could result in the warranty to be void.

The Warranty on the Kevrek Crane will be void on any part of the unit that has be subjected to misuse due to overloading, 
abuse, lack of maintenance, incorrect operation or unauthorized modifications. 

Safety Instructions

READ AND UNDERSTAND SAFETY INSTRUCTIONS BEFORE USING THIS CRANE

Ensure vehicle is on secure ground and vehicle parking brake is engaged prior to operating Crane.

NEVER operate the Crane on unlevel ground (up to 5° incline)

NEVER operate the Crane without the 

Stabiliser Leg or Leg`s in position on firm ground.

If ground below Stabiliser Leg is not firm, place wooden or steel planks under leg to stop leg from sinking into the ground 
under weight.

The Stabiliser Leg must not be adjusted while load is supported by the Crane.

NEVER stand under a load when suspended from the Crane.

When driving vehicle always ensure Crane is in the folded transport position.

NEVER drive with load suspended from Crane, or with Boom extended.

NEVER modify the Crane in any way.

NEVER use the Crane for pulling or towing the load.

ALWAYS ensure load is lifted clear of ground before attempting to slew.

NEVER drag load along ground by slew mechanism.

NEVER operate the Crane under or near overhead Electrical Wires.

Observe the Load Chart affixed to both sides of the Crane and NEVER exceed or overload the Crane.

The Kevrek Load chart must be kept in a clean and legible manner at all times.

NEVER position yourself between vehicle and suspended load.

NEVER continue operating the unit with low vehicle battery power supply, low DC Power Pack, oil level or with worn or 
faulty components.

ALWAYS use genuine Kevrek spare parts as failure to do so could cause warranty to be void

Consult your Kevrek dealer for repair or maintenance work required.

ALWAYS PUT SAFETY FIRST

SAFETY INSTRUCTIONS

Operating Instructions

READ AND UNDERSTAND OPERATOR INSTRUCTIONS BEFORE USING THIS CRANE

1.  Ensure vehicle is on secure ground and vehicle parking brake is engaged

2.  Remove Manual Stabiliser Leg from Transport Mount and insert into Underbody Mount.  

3.  Lower leg onto firm ground via pin adjustment and final screw down adjustment.

4.  Turn Battery Isolator Key 

clockwise

 to the ON position.

Your Kevrek Crane is now powered ready for work.

5.  Operate Lever in-line with function required.

The Hydraulic Control Lever Console at the base of the Crane is labelled for each function. 

When activating the required Valve Lever on the Control Console the first 5° of Lever movement serves to start the Motor 
of the Electric Power Pack. All progressive Lever movement from this point will result in a progressively faster hydraulic 
movement.

6.  Where Boom Extension function is not Hydraulic, i.e. Manual Pinned, ensure the Boom is pinned at the correct length 

prior to lifting load. 

NOTE: NEVER adjust Manual Boom while load is suspended.

7.  Where the slewing function is not Hydraulic, i.e.-Manual Crank, place the Crank Handle in the Slew Housing at the base 

of the Crane and crank manually clockwise or counter clockwise as desired.

8.  If you do not know the weight of your load, pick it up from the shortest reach possible and NEVER extend with the 

possibility of overloading the Crane.

9.  On completion of loading, return Crane into correct transport position.

10.  Turn Battery Isolator Key 

anti clockwise

 to the OFF position.

11.  Raise Stabiliser Leg and replace in Transport Mount.

Diagram shows correct parking arrangement 
of Crane and correct valve sequence.

OPERATING INSTRUCTIONS

RAISE

LOWER

RETRACT

EXTEND

RIGHT

LEFT

RAISE

LOWER

RAISE

LOWER

BOOM

TELESCOPE

SLEW

STABILIZER

OPTION

Summary of Contents for 1000s

Page 1: ...Operators and Spare Parts Manual HYDRAULIC CRANES THE AUSTRALIAN LIFTING SOLUTION Models 550s 700s 1000s 1500s...

Page 2: ...nsors 56 Load Limiter K1000 1500 1 Sensor 57 Load Indicators All Models 58 Pole Grab 1000 1500 Series 59 Post Hole Borer 1000 1500 Series 60 Radio Remote Control 61 Crane Owner Details Name __________...

Page 3: ...H LEG DOWN HORN OPTIONAL RADIO REMOTE 100 EMERGENCY STOP POWER CRANE LOADING 90 STOP DEADMAN LIFT UP LIFT DOWN SLEW LEFT SLEW RIGHT EXTEND IN EXTEND OUT RH LEG UP RH LEG DOWN LH LEG UP LH LEG DOWN HOR...

Page 4: ...Crane and NEVER exceed or overload the Crane The Kevrek Load chart must be kept in a clean and legible manner at all times NEVER position yourself between vehicle and suspended load NEVER continue op...

Page 5: ...his should be observed when operating the Winch at full Crane Boom Extension 5 When operating Winch ensure Crane load capacity stated on both sides of Main Boom is not exceeded 6 If weight of load bei...

Page 6: ...or excessive wear and replace if necessary Check oil level in Hydraulic Oil Tank Lubricate contact areas and the top and Bottom of the Booms with heavy good quality grease Put Crane through full capac...

Page 7: ...ear side of Power Pack and the small Elbow Fitting to Small Nipple on far side of Power Pack 11 Connect Electrical Harness from Control Console through vehicle floor to Motor Starter Solenoid shown in...

Page 8: ...ere correct SLEW STOP ADJUSTMENT WORM GEAR PLATE GEAR PLATE GEAR RETAINING BOLTS ADJUSTABLE SLEW STOP BOLT SLEW STOP LUG WELDED TO PLATE GEAR 550 Series Capacity Class 0 56Tm 5 49 kNm Maximum Lift Cap...

Page 9: ...in Oil Tank Volume 3 0l Working Pressure 1750 PSI 120 BAR Power Consumption 12 volt 50 150 amp 24 volt 50 90 amp Weight Inc Power Pack And Oil M Model 133kg P Model 146kg S Model 152kg Weight Manual L...

Page 10: ...ty 4 9 7 0l min Oil Tank Volume 3 0l Working Pressure 2500 PSI 186 BAR Power Consumption 12 volt 50 190 amp 24 volt 50 115 amp Weight Inc Power Pack And Oil M Model 153kg P Model 167kg S Model 173kg W...

Page 11: ...0l Working Pressure 3200 PSI 223 BAR Power Consumption 12 volt 50 240 amp 24 volt 50 150 amp Weight Inc Power Pack And Oil M Model 160kg P Model 174kg S Model 180kg Weight Manual Leg C W Motor Mount a...

Page 12: ...ic and Hydraulic Schematic All Models ELECTRIC AND HYDRAULIC SCHEMATIC ELECTRIC AND HYDRAULIC SCHEMATIC 550 X X X X HYD STABILISER A B A B A B A B A B R P BLACK GREY RED HYD STABILISER X X X X HYD WIN...

Page 13: ...e 1 1000 1 31 A 30 Emergency Stop Replacement Actuator 1 1000 1 31 B 31 Emergency Stop Contact Block N C 1 Not Pictured 1000 1 31 C 32 Emergency Stop Bracket 1 1000 1 31 D 33 Duel Emergency Stop Compl...

Page 14: ...Bolt Kit 5 Function 1 Not Pictured 1000 2 13 C 22 Fuse Holder Blade 1 1000 2 14 23 Fuse Blade 5 amp 1 1000 2 14 A 24 5 Function Valve Complete 1 1000 2 15 25 Relief Value 1 1000 2 16 26 12 volt Relay...

Page 15: ...ffer 1 1000 4 15 16 1000 1500 Lift Cylinder Buffer 1 1000 4 16 17 700 Lift Cylinder Buffer 1 700 4 17 18 Buffer Retaining Bolts and Nuts All Models 2 Per Buffer 1000 4 15 A 19 Main Boom to Suit Hydrau...

Page 16: ...2 11 550 2nd Boom Weldment 1 550 5 1 12 Boom Locking Pin 1 1000 5 2 13 Nylon Wear Buttons 5 550 4 12 PARTS BREAKDOWN Item No Description QTY Notes Order Part No 1 1000 3rd Boom Weldment 1 1000 6 1 2 1...

Page 17: ...on Cylinder Gland 1 All Models 1000 8 3 4 Load Locking Cartridge Valve 1 Specify Model 1000 8 4 5 700 1000 1500 Lift Cylinder Seat Kit 6 PCS 1000 8 5 6 700 1000 1500 Piston Locking Nut 1 1000 8 6 7 C...

Page 18: ...dment 1 700 9 2 3 700 1000 1500 Screw on Cylinder Gland 1 1000 9 3 4 Load Locking Cartridge Valve 2 All Models 1000 9 4 5 700 1000 1500 Cylinder Seal Kit 1 6pcs 1000 9 5 6 700 1000 1500 Piston Locking...

Page 19: ...Pictured 1000 13 3 4 550 700 1000 Stabiliser Leg Storage Mount 1 1000 11 1 PARTS BREAKDOWN Under Body Mounting Frame 1500 Series Under Body Mounting Frame 550 700 1000 Series Item No Description QTY N...

Page 20: ...Tank Filler Breather 3 4BSPP to suit 8 2l 1 Not Pictured 1000 15 6 A 17 Hydraulic Straight Adapter 9 16 JIC X 3 8 BSPP 1 Tank Port 1000 15 7 18 Hydraulic Straight Adapter 7 16 JIC X 3 8 BSPP 1 Pressur...

Page 21: ...e 2 1890mm Long 1000 16 1 2 Extension Cylinder Hose 2 2180mm Long 1000 16 2 3 1000 1500 Dual Extension Cylinder Hose 2 1170mm Long 1000 16 3 4 Main Post Hose Clamps 1000 16 4 5 Guide Bracket 1 1000 16...

Page 22: ...nsion to DCV 2 400mm 1000 16 18 11 Hose Burst Sleeve Dual Lift Cylinder to Post 1 650mm 1000 16 19 12 Hose Burst Sleeve Dual Extension Cylinder to Post 1 900mm 1000 16 20 All other components on previ...

Page 23: ...L Decal 350kg 1 1000 20 32 B 39 Dual Extension Guide Bracket to suit Winch 1 Not Pictured 1000 20 35 40 Guide Bracket Retaining Bolts 2 Not Pictured 1000 20 35 A PARTS BREAKDOWN Item No Description QT...

Page 24: ...Item No Description QTY Notes Order Part No 1 Hydraulic Leg Complete 1 2 Hydraulic Swing Leg Complete 1 1000 21 1 H 3 Manual Swing Leg Complete 1 1000 21 1 M 4 Manual Stabiliser Leg only 1 1000 21 2...

Page 25: ...ectric DCV Complete 1 1000 22 1 12V 2 24V 3 Function Electric DCV Complete 1 1000 22 1 24V 3 Manifold Blanking Plate 1 1000 22 1 B 4 Large Coil 10 12 volt 6 1000 22 2 5 Large Coil 10 24 volt 6 Not Pic...

Page 26: ...ngle Manifold Modular 1 1000 22 1 A 7 Manifold Retaining Bolts M8 x 75mm 4 1000 24 19 8 Large Coil 10 12 volt 8 1000 22 2 9 Large Coil 10 24 volt 8 1000 22 2 A 10 D Spool Lift 1 1000 22 3 11 D Spool E...

Page 27: ...ulic Winch 1000 26 1 12V WL 4 24V 5 F Electric DCV Stabiliser Leg Hydraulic Winch 1000 26 1 24V WL 5 Manifold Blanking Plate 1 1000 22 1 B 6 Single Manifold Modular 2 1000 22 1 A 7 Manifold Retaining...

Page 28: ...y 1 1000 27 3 PARTS BREAKDOWN 240v 415v Pump Unit All Models Item No Description QTY Notes Order Part No 1 240V AC Pump Unit Complete 1 1000 28 18 2 415V 3 Phase Pump Unit Complete 1 1000 28 18 B 3 Re...

Page 29: ...A 19 16 Pin Connector Base 1 1000 24 15 20 16 Pin Connector Female Insert 1 1000 24 16 21 16 Pin Connector Replacement Lid 1 1000 24 15 B 22 Blade Fuse 5 amp 1 1000 2 14 A PARTS BREAKDOWN Load Limiter...

Page 30: ...etaining Pin 2 1000 40 15 17 Clamp Cylinder Retaining Pins Claws 2 1000 40 16 18 Tie Rod 1 1000 40 17 19 Tie Rods Ends M12 2 1000 40 18 20 Bulkhead Fitting 90 degree Chain Tray End 4 1000 40 19 21 Bul...

Page 31: ...ulic Winch Complete 1 1000 60 2A 4 Radio Remote 5 Function 2x Hydraulic Leg Complete 1 1000 60 3 5 Radio Remote 5 Function 1x Hydraulic Leg Winch Complete 1 1000 60 3 A 6 Replacement Receiver Aerial 1...

Page 32: ...our Nearest Kevrek Dealer for all your Sales and Service Requirements Kevrek Australia Pty Ltd 156 Beringarra Avenue MALAGA WA 6090 Phone 08 9248 5922 Fax 08 9248 5966 Website www kevrek com au Octobe...

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