Kettler KB142-ZXRW, Translation Of The Original Operating Instructions

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MY21K01 - 32_1.0_23.09.2020
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Assembly
5 Assembly

Assemble the pedelec in a clean, dry
environment.

The work environment temperature should be
between 15 °C and 25 °C.

The fitting stand used must be approved for a
maximum weight of at least 30 kg.
5.1 Required tools
The following tools are required to assemble the
pedelec:
5.2 Unpacking
The packaging material consists mainly of
cardboard and plastic film.

The packaging has to be disposed of in
accordance with the regulations of the
authorities.
5.2.1 Scope of delivery
Pedelecs are fully assembled in the factory for
test purposes and then dismantled for
transportation.
The pedelec is 95 - 98 % pre-assembled. The
scope of delivery includes:
• the pre-assembled pedelec
• the front wheel
• the pedals
• quick release (optional)
• the charger
• the
operating instructions .
The battery is supplied separately from the
pedelec.
5.3 Preparing the battery
5.3.1 Checking the battery
The battery must be checked before it is charged
for the first time.
1 Press the On-Off button (battery) .
 If none of the LEDs on the battery level
indicator light up, the battery may be damaged.

The battery may be fully charged if at least one,
but not all, of the LEDs on the battery level
indicator is lit up.
5.3.2 Retrofitting a PowerTube
Adapter 400 or 500
A PowerTube Adapter 400 or 500 needs to be
retrofitted to use a Bosch PowerTube 625 battery.
1 Use a TORX® T25 wrench to undo the screws
in the battery mount.
Figure 32: Undoing screws on battery mount
Risk of eye injury
Problems may arise if the settings are not made
to components correctly and you may sustain
serious injuries as a result.
 Always wear safety glasses to protect your
eyes during assembly.
Crash and crushing hazard caused by
unintentional activation
There is a risk of injury if the drive system is
activated unintentionally.

Remove the battery.
• Knife
• Hexagon socket spanner 2 (2.5 mm, 3 mm,
4 mm, 5 mm, 6 mm and 8 mm)
• Torque wrench with working range between
5 and 40 Nm
• Twelve-point square socket T25
• Ring spanner (8 mm, 9 mm, 10 mm), 13 mm,
14 mm and 15 mm) and
• cross recess, flat head and ordinary
screwdrivers.
WARNING
!
CAUTION
!