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Kettler KB142-ZXRW, Translation Of The Original Operating Instructions

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Kettler KB142-ZXRW Translation Of The Original Operating Instructions Download Page 136

MY21K01 - 32_1.0_23.09.2020

136

Documents

Technical inspection, checking safety, test ride 

 

Components

Description

Criteria

Measures if rejected

Assembly/inspection

Tests

Accept-

ance

Rejection

Brake system

6 months

Functional check

O.K.

No full braking; braking 

distance too long

Locate defective part in brake 

system and correct

Gear shift under 

operating load

6 months

Functional check

O.K.

Problems when shifting 

gear

Readjust gear shift

Suspension 

components (fork, 

shock absorber, seat 

post)

6 months

Functional check

O.K.

Suspension too deep or no 

longer exists

Locate defective component and 

correct

Electric drive

6 months

Functional check

O.K.

Loose connection, 

problems when riding, 

accelerate

Locate defective part in electric 

drive and correct

Light system

6 months

Functional check

O.K.

No continuous light, too 

bright

Locate defective part in light 

system and correct

Test ride

6 months

Functional check

No strange 

noises

Strange noises

Locate source of noise and 

correct

Date:

Fitter's name:

Final inspection by workshop

manager

Notes

Summary of Contents for KB142-ZXRW

Page 1: ...Silver 7 RT Traveller E Gold 5 Plus FL belt Traveller E GOLD 5 Plus RT belt Traveller E Transhill CX12 Traveller E Gold 8 K Traveller E Gold 8F Traveller E Gold 8R Traveller E Silver 8 Traveller Gold...

Page 2: ...id fork 16 3 1 2 2 Suspension fork 16 3 1 2 3 Steel suspension fork 18 3 1 2 4 Air suspension fork 18 3 1 2 5 Suntour rear frame damper 20 3 1 2 6 RockShox rear frame damper 20 3 1 3 Brake system 21 3...

Page 3: ...6 6 5 1 3 Adjusting the seat height with quick release 57 6 5 1 4 Adjusting the seat position 57 6 5 2 Adjusting the handlebars 58 6 5 3 Adjusting the stem 58 6 5 3 1 Adjusting the height of the handl...

Page 4: ...1 Suspension fork compression adjuster 88 6 16 1 1 Adjusting the Suntour compression adjuster 89 6 16 1 2 Adjusting the RockShox compression adjuster 89 6 16 1 3 Adjusting the RockShox rear frame dam...

Page 5: ...o soft on inclines 114 9 1 8 4 Excessively hard damping on bumps 115 9 1 9 Rear frame damper 116 9 1 9 1 Rebound too fast 116 9 1 9 2 Rebounding too slowly 117 9 1 9 3 Suspension too soft on inclines...

Page 6: ...x service html Copyright KETTLER Alu Rad GmbH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any...

Page 7: ...1 3 Laws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO 2...

Page 8: ...s to take any action Stylised form Use Italics Glossary term Underlined in blue Link Underlined in grey Cross references Check marks Requirements Triangle Instruction for action 1 Instruction for acti...

Page 9: ...or the electric motor output shaft over 30 minutes 5 Maximum permitted total weight The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage 6 Year of...

Page 10: ...Gold 8 K Wave City and trekking bicycle KB144 ZXFW Traveller E Gold 8F City and trekking bicycle KB144 ZXRW Traveller E Gold 8R City and trekking bicycle KB147 ZXKD Traveller E Silver 8 Diamant City a...

Page 11: ...damaged The battery may self ignite and explode Protect the battery against heat Never store next to hot objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuatio...

Page 12: ...e fatal if swallowed or inhaled Never dismantle the brake system Avoid contact with skin Do not inhale vapours 2 2 2 Suspension oil Suspension oil in the fork and the rear frame damper is toxic to the...

Page 13: ...nd sources of ignition Avoid contact with skin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with soap and wa...

Page 14: ...there is any redness pain or discomfort 2 7 4 Battery fire The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit The battery may self igni...

Page 15: ...o CX used as example 1 Front wheel 2 Fork 3 Front guard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear light and reflector 12 Rear guard 13 Rear wheel 14 Chain 15...

Page 16: ...a steel spring or air suspension Unlike a rigid fork a suspension fork has two functions which improve floor contact and comfort suspension and damping The suspension prevents an impact such as one ca...

Page 17: ...rrain when riding over bumps The suspension motion is predictable and controlled Figure 5 Optimum fork riding performance When optimally adjusted the fork counteracts deflection stays higher in its de...

Page 18: ...he air suspension fork features an air suspension assembly orange a compression damper assembly blue and in some cases a rebound damper assembly red Figure 9 Example showing RockShox Lyrik Select fork...

Page 19: ...e next bump is absorbed The suspension motion is predictable and controlled and the rider is not thrown upwards or forwards green line Figure 10 Optimum rear frame damper riding performance When optim...

Page 20: ...ear frame damper The rear frame damper features air suspension a compression damper and a rebound damper Figure 14 Monarch RL as an example 1 Air chamber 2 Rebound lever rebound setting 3 Air valve 4...

Page 21: ...el moving when the rider pushes the brake lever causing two brake linings positioned opposite one another to be pressed onto the rims The hydraulic rim brake features a locking lever The rim brake loc...

Page 22: ...pedal brake The back pedal brake stops the movement of the rear wheel when the rider pedals in the opposite direction to the direction of travel 3 1 3 4 ABS Figure 19 BOSCH ABS 1 ABS control unit wit...

Page 23: ...rface The ABS stops when one of the following events occurs The buffer chamber in the ABS control unit is filled completely The pedelec is stationary The rider releases the brake Besides slippage the...

Page 24: ...ached The electric drive system is made up of 7 components Figure 21 Diagram of electric drive system 1 Headlight 2 Display 3 1 Integrated battery 3 2 Frame battery and or 3 3 Pannier rack battery 4 R...

Page 25: ...ure The charging capacity will decrease with age even if the battery is maintained properly If the operating time is severely shortened after charging this is a sign that battery has reached the end o...

Page 26: ...ery key 7 Battery level indicator battery 8 On Off button battery 3 1 5 3 Integrated battery Three different types of integrated batteries can be fitted Figure 25 Overview of frame batteries Figure 26...

Page 27: ...ay steam up from the inside if there are abrupt fluctuations in temperature This is not a malfunction Figure 27 BOSCH Purion display 3 1 7 Riding light When the riding light is activated the headlight...

Page 28: ...equires the appro priate training in particular riding in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly h...

Page 29: ...ns stunt riding or acrobatics City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicycles are not sports b...

Page 30: ...ation on the BOSCH website www bosch ebike com en Type no Model PTW KB142 ZXRW Traveller E Silver 7 RT2 135 kg KB143 ZXKD Traveller E Gold 8 K Diamant 135 kg KB143 ZXKT Traveller E Gold 8 K Trapez 135...

Page 31: ...otal vibration level for the hands and arms 2 5 m s Highest effective value of weighted acceleration for the entire body 0 5 m s Table 10 Emissions from the pedelec Axle nut tightening torque 35 Nm 40...

Page 32: ...Front light 17 4 W Rear light 0 6 W Table 17 Lighting technical data Nominal voltage 36 V Nominal capacity 8 2 Ah Energy 300 Wh Weight 2 5 2 6 kg Protection class IP54 Operating temperature 5 C 40 C S...

Page 33: ...h Energy 500 Wh Weight 2 9 kg Protection class IP54 Operating temperature 5 C 40 C Storage temperature 10 C 40 C Permitted charging temperature range 0 C 40 C Table 22 Technical data for PowerTube 500...

Page 34: ...cator will go out However the battery level is still shown on the display screen 3 5 3 Display The display has nine on screen indicators Figure 30 On screen indicators overview 1 Indicator unit km h o...

Page 35: ...is an error in the anti blocking system The anti blocking system is then no longer active The brake system itself remains functional It is only the anti blocking system control which no longer operat...

Page 36: ...28 Pedelec technical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved ro...

Page 37: ...ver drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm N...

Page 38: ...a t b a t b a 55 cm t b a t b a t b a KB144 ZXRW 49 cm t b a t b a t b a t b a t b a t b a t b a KB147 ZXKD t b a t b a t b a t b a KB147 ZXKW t b a t b a t b a t b a KB158 NXKD t b a t b a t b a t b...

Page 39: ...t the battery in a dry clean position where it is protected from direct sunlight 4 2 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer partially dismantle...

Page 40: ...tion surfaces of the brake Before longer periods without use it is recommendable to have your specialist dealer carry out an inspection and basic cleaning and apply preservative agent 4 3 1 2 Carrying...

Page 41: ...charged for the first time 1 Press the On Off button battery If none of the LEDs on the battery level indicator light up the battery may be damaged The battery may be fully charged if at least one bu...

Page 42: ...r Figure 34 Removing hexagon screws 4 Pull out the PowerTube adapter Figure 35 Pulling out the PowerTube adapter 5 Use adapter plates to adjust the distance if necessary Figure 36 Fitted adapter plate...

Page 43: ...r onto Bosch PowerTube 500 battery horizontal 1 Detach the upper interface lock side from the Bosch PowerTube 625 battery with a TORX T20 wrench Figure 41 Detaching the upper interface 2 Fasten the Po...

Page 44: ...of the pedelec requires special tools and specialist knowledge Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride...

Page 45: ...ing the axle 3 Insert the securing screw on the non drive side Figure 47 Pushing the quick release lever into the axle 4 Tighten the securing screw with a 5 mm hexagon socket spanner to 5 6 Nm The lev...

Page 46: ...ay become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release axle Crash caused by faulty or incorrectly installed quick release axle The brake dis...

Page 47: ...ick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty o...

Page 48: ...15 mm screw on axle The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm quick releases 1 Place the front wheel in the fork ends of the fork Push the axle through the fork en...

Page 49: ...tension 6 Reinsert the axle nut lock and tighten the screw to 0 9 Nm 8 in lb 7 Repeat the steps for installing the axle to check proper installation and correct adjustment 5 4 2 2 Kabolt axle Only app...

Page 50: ...ingers of one hand on the upper headset cup Pull the front wheel brake with the other hand and try to push the pedelec backwards and forwards 3 The headset cup halves must not move towards one another...

Page 51: ...sh with injuries Wear sturdy footwear and close fitting clothing WARNING CAUTION Crash caused by difficult to spot damage If the pedelec topples over or you have a fall or an accident there may be dif...

Page 52: ...increases as the temperature drops Battery performance is reduced As a result you should expect the range to be shorter than normal in winter Use a thermal protection sleeve on the battery in winter C...

Page 53: ...pecialist dealer if the problem persists 440 Battery internal error 1 Re start the system 2 Contact your specialist dealer if the problem persists 450 Internal software error 1 Re start the system 2 C...

Page 54: ...2 Contact your specialist dealer if the problem persists Code Description Method of resolution Table 32 List of display screen error messages 605 Temperature error The pedelec is outside the permitted...

Page 55: ...Contact your specialist dealer 850 Internal ABS error Contact your specialist dealer 860 861 Error in the power supply 1 Re start the system 2 Contact your specialist dealer if the problem persists 87...

Page 56: ...g the saddle tilt The saddle tilt must be adjusted to the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way...

Page 57: ...c near to a wall so that you can lean on the wall to support yourself or ask another person to hold the pedelec for you 1 Climb onto the bicycle 2 Place the pedals into the vertical position with your...

Page 58: ...4 Setting the brake The brake lever grip distance can be adjusted to ensure that it can be reached more easily The pressure point can also be adjusted to the rider s preferences Contact your speciali...

Page 59: ...e lever moves closer to the handlebar grip Turn the setting screw clockwise towards plus The brake lever moves away from the handlebar grip 6 5 5 2 Setting the grip distance on a Magura HS22 brake lev...

Page 60: ...ver The pressure point setting is adjusted using the twist knob Turn the twist knob towards the plus symbol The brake lever moves closer to the handlebar grip Re adjust the grip distance as necessary...

Page 61: ...ss suspension motion A lower sensitivity to bumps ensures a firmer more efficient ride and is generally used on pedelecs with a longer deflection The adjustment shown here represents a basic setting T...

Page 62: ...cover on the crown after making the setting 6 5 6 2 Adjusting the Suntour fork air suspension Only applies to pedelecs with this equipment The air valve is located beneath the air valve cap on the cro...

Page 63: ...g ensure that the compression adjuster is in an open position i e the lockout lever is in the OPEN position 1 Remove the valve cap from the air valve Attach a high pressure damper pump Adjust the rear...

Page 64: ...sure that all dampers are in the open position i e turned anti clockwise until they stop The pressure is to be measured at an ambient temperature of 21 to 24 C 1 The air valve is located under a cover...

Page 65: ...pecialist dealer 6 5 6 6 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment When adjusting the sag ensure that all dampers are in the open position i e turned anti c...

Page 66: ...the rear frame damper 10 Read the sag value on the scale The optimum sag percentage is 25 The sag level may be adjusted by 5 depending on the rider s preferences 20 to 30 11 The air pressure must be a...

Page 67: ...is optimally adjusted The wheel stays in contact with the ground when passing over bumps blue line The fork head handlebars and rider broadly follow the terrain when riding over bumps The suspension...

Page 68: ...e fork rebounds too quickly and stops moving abruptly once it has reached the full rebound distance You can hear and feel a slight impact when this happens 6 5 7 2 Setting the Suntour rear frame dampe...

Page 69: ...es to pedelecs with this equipment The rebound damper defines the speed at which the rear frame damper rebounds after being subjected to load or impact The rebound adjuster setting depends on the air...

Page 70: ...mance on hilly terrain Compression adjuster set to hard Allows the rear frame damper to move higher in the deflection range This makes it easier for the rider to improve efficiency and maintain moment...

Page 71: ...to the middle position 2 Ride the pedelec over a small obstacle To improve efficiency on hilly and flat terrain turn the compression adjuster clockwise to increase compression damping and hardness an...

Page 72: ...number Protective cover for electrical components 080 41000 ff Panniers system component 080 40946 Rear wheel basket system component 051 20603 Bicycle box system component 080 40947 Parking stand un...

Page 73: ...caused by brake failure The braking distance may be longer if the trailer is carrying excessive load The long braking distance can cause a crash or an accident and injuries Never exceed the specified...

Page 74: ...quipment A holder for SP Connect mobile case is fitted to the stem Observe the operating instructions for the mobile and the SP Connect mobile case Use on tarmacked roads only Protect mobile from thef...

Page 75: ...cycle has a hydraulic rim brake check whether the locking levers are fully closed in their final positions Check the front and rear wheel brakes to make sure that they are working properly To do so pu...

Page 76: ...the rider needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in publ...

Page 77: ...he battery key from the battery lock see 4 3 Tip the battery into the top section of the frame battery mount until it will go no further There is an audible clicking noise 4 Check the battery to make...

Page 78: ...e the battery from the frame 4 Remove the battery key from the battery lock 6 11 3 2 Inserting the integrated battery Figure 100 Inserting the integrated battery 1 Place the battery into the lower mou...

Page 79: ...itches automatically between the two batteries several times The charging time is twice as long The two batteries are discharged alternately during use Fire caused by overheated charger The charger he...

Page 80: ...d with an end cap on pedelecs with two batteries Figure 101 Covering open contacts with cover cap example pannier rack battery If you wish to use just one battery on a pedelec which is designed for tw...

Page 81: ...set on the display As soon as the system has been activated ACTIVE LINE PERFORMANCE LINE appears briefly on the display 6 12 2 Switching off the electric drive system As soon as you stop pushing the...

Page 82: ...reen brightness in such a way that you can see text and icons sufficiently clearly Symbol Designation 1 WALK Push assist button 2 USB port 3 On Off button display 4 Indicator 5 Plus button 6 Minus but...

Page 83: ...6 14 2 Selecting the level of assistance Press the plus button briefly 1 s to increase the level of assistance Press the minus button briefly 1 s to reduce the level of assistance 6 14 3 Journey infor...

Page 84: ...ightness in such a way that you can see text and icons sufficiently clearly 6 14 4 Using the USB port 6 14 5 Replacing the battery When the on board computer indicates LOW BAT on the screen the batter...

Page 85: ...they are inserted into the brake disc openings Always keep fingers well away from the rotating brake discs Burns caused by heated brake The brakes may become very hot during operation There is a risk...

Page 86: ...p is lit the ABS function is not active Adapt riding to the circumstances In extreme riding situations the ABS may not be able to regulate until the pedelec comes to a halt This may cause a crash with...

Page 87: ...bursts and in good time You will need to stop and restart the pedelec switch off and on again to reactivate the ABS Damage to components and risk of crushing There is a gap between the ABS control uni...

Page 88: ...eflects quickly and unhindered when the bike hits a bump and absorbs the bump Traction is retained blue line Figure 105 Optimum performance on hilly terrain Compression adjuster set to hard Causes the...

Page 89: ...trong impact or downward force occurs The rear frame damper threshold When the compression adjuster is in the open position the rear frame damper deflects quickly and unhindered through its entire def...

Page 90: ...nction Figure 109 Changing compression adjuster to a softer setting 6 16 1 3 Adjusting the RockShox rear frame damper threshold Only applies to pedelecs with this equipment Turn the threshold lever to...

Page 91: ...quipment Figure 112 Example use of Shimano Nexus gear shift I II 1 2 2 1 Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shift...

Page 92: ...el is used the system will learn the gears first To do so the automatic system changes to the highest most difficult gear and then switches through all gears during the first ride The new gear is show...

Page 93: ...on 6 6 4 to ensure protection against theft Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedele...

Page 94: ...ning the battery once a month Chain mainly tarmacked road every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at least every six months Clean...

Page 95: ...g 7 2 5 Cleaning the rear frame damper Only applies to pedelecs with this equipment Clean rear frame damper with a cloth and soapy water Crash caused by brake failure The braking effect may be unusual...

Page 96: ...n due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode Never clean the battery with...

Page 97: ...vicing the drive elements 1 Spray the cassette the chain wheels and the front derailleur with a degreasing agent 2 Clean coarse dirt with a brush after soaking for a short time 3 Wash down all parts w...

Page 98: ...delecs with this equipment The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is r...

Page 99: ...in the process The tyre pressure has been adjusted as per the specifications 4 Remove the bicycle pump 5 Screw the valve cap tight 6 Screw the rim nut 1 gently against the rim with the tips of your f...

Page 100: ...hread locker such as Loctite blue then needs to be applied to the loosened screws and the screws tightened as per specifications Contact your specialist dealer if there is any wear or signs of corrosi...

Page 101: ...y lead to an accident with injuries Only specialist dealers may carry out repairs on brakes Only carry out work or changes such as dismantling sanding or painting which are permitted and described in...

Page 102: ...Only specialist dealers may carry out maintenance on rear frame damper RockShox rear frame damper Service air chamber assembly every 50 hours Service damper and spring every 200 hours FOX rear frame d...

Page 103: ...0 hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and earlier Bluto 2016 and earlier Revelation 2017 and earlier REBA 2016 an...

Page 104: ...plete maintenance of seat post for Reverb B1 Reverb Stealth B1 every 400 hours Complete maintenance of seat post for Reverb AXS A1 Reverb Stealth C1 every 600 hours All other suspension seat posts Mai...

Page 105: ...crews may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release system are...

Page 106: ...out gently Figure 117 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 4 3 Cable operated twist grip dual cable Only applies to...

Page 107: ...or light up but the drive system does not start up remove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system does not start up remove the battery 6 Clean all the contacts...

Page 108: ...ialist dealer if you still feel that the no assistance is being supplied The assisted journey distance is too short The battery does not perform as well in winter weather This does not indicate a prob...

Page 109: ...en the charger is connected The battery may be at the end of its useful life Replace old battery with new one The battery and charger become hot The temperature of the battery or the charger may have...

Page 110: ...disconnected 5 Contact your specialist dealer if this is not the case A component may be connected which the system is unable to recognise 6 Contact your specialist dealer The gear level is not shown...

Page 111: ...shift you can feel that pedal assistance becomes weaker when the gear is changed This is because the on board computer sets the pedal assistance to the optimum level This is not a malfunction A noise...

Page 112: ...trolled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground The rider s weight may be shifted up and back in an unc...

Page 113: ...s of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position The rider s weight is shi...

Page 114: ...e rider s weight may shift forward and the pedelec will possibly lose some momentum Figure 123 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 124 Changing compress...

Page 115: ...es when the wheel no longer touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 125 Excessively hard damping in the suspension fork on bum...

Page 116: ...d control due to the uncontrolled speed at which the damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider s weig...

Page 117: ...ke contact with the ground and return to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state after contact with th...

Page 118: ...ed up the rider s weight may shift downward and the pedelec will possibly lose some momentum Figure 131 Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 132 Changi...

Page 119: ...blue line Saddle and rider are deflected upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 133 Excessively hard damping in the rear frame damp...

Page 120: ...mponents 9 2 2 Replacing the lighting Only use components of the respective power class for replacement 9 2 3 Adjusting the headlight The headlight must be set so that its light beam shines on the roa...

Page 121: ...d help to protect the environment The pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance wi...

Page 122: ...MY21K01 32_1 0_23 09 2020 122 Documents 11 Documents 11 1 Parts list 11 1 1 Traveller E Silver 7 RT2 KB142 ZXRW...

Page 123: ...MY21K01 32_1 0_23 09 2020 123 Documents 11 1 2 Traveller E Gold 8 K KB143 ZXKD Diamant KB143 ZXKT Trapez KB143 ZXKW Wave...

Page 124: ...MY21K01 32_1 0_23 09 2020 124 Documents 11 1 3 Traveller E Gold 8F KB144 ZXFW...

Page 125: ...MY21K01 32_1 0_23 09 2020 125 Documents 11 1 4 Traveller E Gold 8R KB144 ZXRW...

Page 126: ...MY21K01 32_1 0_23 09 2020 126 Documents 11 1 5 Traveller E Silver 8 Diamant KB147 ZXKD Diamant KB147 ZXKW Wave...

Page 127: ...MY21K01 32_1 0_23 09 2020 127 Documents 11 1 6 Traveller GOLD 10 PLUS KB158 NXKD Diamant KB158 NXKW Wave...

Page 128: ...MY21K01 32_1 0_23 09 2020 128 Documents 11 1 7 Traveller GOLD 5R PLUS KB159 NXRW...

Page 129: ...MY21K01 32_1 0_23 09 2020 129 Documents 11 1 8 Traveller E TRANSHILL CX12 KB160 NXKD Diamant KB160 NXKW Wave...

Page 130: ...MY21K01 32_1 0_23 09 2020 130 Documents 11 1 9 Traveller E GOLD 5 PLUS FL BELT KB161 NXFW...

Page 131: ...MY21K01 32_1 0_23 09 2020 131 Documents 11 1 10 Traveller E GOLD 5 PLUS RT BELT KB161 NXRW...

Page 132: ...t missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dama...

Page 133: ...lling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in posit...

Page 134: ...e Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension...

Page 135: ...heck O K Loose Retighten screws Shift cables 6 months Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur 6 months Check for dam...

Page 136: ...adjust gear shift Suspension components fork shock absorber seat post 6 months Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive 6 mont...

Page 137: ...MY21K01 32_1 0_23 09 2020 137 Documents Notes...

Page 138: ...MY21K01 32_1 0_23 09 2020 138 Documents 11 4 Charger operating instructions 0123435678 9 78 7 3951 8 ABC D ABC D ABC...

Page 139: ...2 15A Output 36V 6A Made in Vietnam Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert B...

Page 140: ...MY21K01 32_1 0_23 09 2020 140 Documents D Compact Charger A G A C EBE D F...

Page 141: ...MY21K01 32_1 0_23 09 2020 141 Documents D EBE D F A G A C...

Page 142: ...MY21K01 32_1 0_23 09 2020 142 Documents D A G A C EBE D F...

Page 143: ...C 0 0 0 C 0 C H G M G N G C 0 G N N G G G C 0 0 G G G M G G G G C C 0 0 C 0 0 C 0 C G N G C 0 0 0 0 0 G G G G G G C C C C C 0 0 0 0 C G M G N C C 0 0 C 0 K G G G N G G L G G G G V S Pk G A CBU G L 0...

Page 144: ...J G N G G G G B G L N G C 0 C G G NN N G G A OG M G L N G 0 C 0 C M M G G G G N G G G G C 0 G C G G NN B G N G G M M G G L P N G N G G G G G G 0 0 0 0 C C C 0 N G M G N G G G OG M G L N G N N A M G G...

Page 145: ...NN 5 H N G G G G M N G G G G N G L M G N G G N G N G M N N G G G G N M G G N G N G G G N D 0 0 0 0 A N C B G G A C H G N G G G G G G H G G G G G G G G G G 5 C C B G G C B G BG A B N G M G N BG G M G G...

Page 146: ...ycle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor...

Page 147: ...coarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled p...

Page 148: ...of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Sourc...

Page 149: ...trekking bicycle KB161 NXRW Traveller E Gold 5 Plus RT Belt City and trekking bicycle Year of manufacture 2020 and year of manufacture 2021 complies with the following applicable EU provisions Machine...

Page 150: ...MY21K01 32_1 0_23 09 2020 150 Appendix II Declaration of conformity for incomplete machine...

Page 151: ...MY21K01 32_1 0_23 09 2020 151 Appendix...

Page 152: ...MY21K01 32_1 0_23 09 2020 152 Appendix...

Page 153: ...the quick releases 46 Compression adjuster position 34 D Dimensions 38 Direction of travel 24 Display charging the battery 82 cleaning 96 position 34 Drive system 24 switching off 81 switching on 81 E...

Page 154: ...ght 56 57 using 76 Screen display Battery level 34 Seat post 15 Securing hook 26 Shifter checking 100 setting 105 position 34 Spoke 16 Stem care 97 check 49 100 cleaning 95 Suspension fork cleaning 94...

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