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Kettler 2 E Pro 5, Translation Of The Original Operating Instructions

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Kettler 2 E Pro 5 Translation Of The Original Operating Instructions Download Page 108

Operation

MY20K04-2_1.0_19.08.2019

106

7.9

Brake 

  

Hydraulic fluid can be fatal if it is swallowed and 
penetrates into the respiratory system

Hydraulic fluid may leak out after an accident or due to 
material fatigue. Hydraulic fluid can be fatal if 
swallowed and inhaled.

First aid treatment

Wear gloves and safety goggles as protective 
equipment. Keep unprotected persons away.

Remove those affected from the danger area to 
fresh air. Never leave those affected unattended.

Ensure sufficient ventilation.

Immediately remove clothing items contaminated 
with hydraulic fluid.

Serious slip hazard due to hydraulic fluid leakage.

Keep away from naked flames, hot surfaces and 
sources of ignition.

Avoid contact with skin and eyes.

Do not inhale vapours or aerosols.

After inhalation

Take in fresh air; consult doctor if any pain or 
discomfort.

After skin contact 

Wash affected skin with soap and water and rinse 
well. Remove contaminated clothing. Consult 
doctor if any pain or discomfort.

DANGER

!

EN_MY20K04-2_0.01_09.18_KETTLER  FAZUA.book  Page 106  Monday, August 19, 2019  1:53 PM

Summary of Contents for 2 E Pro 5

Page 1: ...RATING INSTRUCTIONS 2 E Pro Street 2 E Pro Street S 2 E Pro 5 2 E Pro Cross KC156 VAKxxx KC174 VBKxxx KC157 VAFxxx KC158 VAKDxx IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE...

Page 2: ...tion or communication of their content is prohibited unless expressly approved Any infringement will render the offender liable for compensation All rights reserved in the event that a patent utility...

Page 3: ...size Recommended tyre pressure bar front rear Wheel circumference mm Company stamp and signature After a tyre change refer to the tyre markings for the permitted tyre pressures and make sure that they...

Page 4: ...ameplate 12 1 7 3 Language conventions 15 1 8 Nameplate 16 1 9 Identifying 17 1 9 1 Operating instructions 17 1 9 2 Bicycle 17 2 Safety 18 2 1 Requirements for the rider 18 2 2 Hazards for vulnerable...

Page 5: ...50 5 3 3 Scope of delivery 50 5 3 4 Commissioning 51 5 3 4 1 Checking the battery 53 5 3 5 Installing the wheel in the Suntour fork 54 5 3 5 1 Installing the wheel with screw on axle 15 mm 54 5 3 5 2...

Page 6: ...inings 81 7 Operation 82 7 1 Before each ride 84 7 2 Check list before each ride 85 7 3 Charger 86 7 3 1 Connecting the charger to the mains 88 7 4 Rechargeable battery 89 7 4 1 Charging the battery 9...

Page 7: ...2 9 Cleaning the drive unit 119 8 1 2 10 Cleaning the brake 120 8 1 3 Servicing 120 8 1 3 1 Servicing the frame 120 8 1 3 2 Servicing the stem 120 8 1 3 3 Servicing the fork 121 8 1 3 4 Servicing the...

Page 8: ...ble operated gear shift dual cable 136 8 4 7 Cable operated twist grip dual cable 137 8 4 8 Brake 138 8 4 9 Replacing the lighting 139 8 4 10 Setting the headlight 139 8 4 11 Repair by the specialist...

Page 9: ...ho tend to be non professionals Staff at all specialist dealers have specialist training and qualifications and are therefore capable of identifying risks and preventing hazards which may arise during...

Page 10: ...rriers for bicycles Requirements and test methods EN 82079 1 2012 Preparation of instructions for use Structuring content and presentation Part 1 General principles and detailed requirements and EN IS...

Page 11: ...nt changes are included in a new issue of the operating instructions You will find any modifications to these operating instructions at www kettler alu rad de de de index service anleitung 1 5 Languag...

Page 12: ...ntact your specialist dealer you will find other specialist dealers online at www kettler alu rad de The rider or the operator of the bicycle will be instructed in person on the bicycle functions when...

Page 13: ...general safety instructions Chapter 2 page 18 You can distinguish this chapter as it has a grey background Type and source of the danger Description of the danger and the consequences Measures SIGNAL...

Page 14: ...ured in accordance with the following pattern Requirements optional Instruction for action Result of the action optional 1 7 2 Information on the nameplate Alongside the warnings the nameplates of the...

Page 15: ...pes and jumps up to 61 cm Suitable for tarmacked roads cycle paths and easy to demanding off road riding limited downhill use up to 25 km and jumps up to 122 cm Suitable for tarmacked roads cycle path...

Page 16: ...ries Must not be thrown into fire burning prohibited It is forbidden to open batteries Device of protection class II Only suitable for use indoors Fuse device fuse EU conformity Recyclable material Pr...

Page 17: ...used components The following terms are used for better legibility The following conventions are used in these operating instructions Term Meaning Operating instructions Original operating instructio...

Page 18: ...5 Permitted total weight 6 Year of manufacture 7 Bicycle type 8 Safety instructions 9 Disposal instruction 10 Area of use 11 Model year 12 Weight of the ready to ride bicycle 13 Shut off speed KETTLE...

Page 19: ...period is from August 2018 to July 2019 They are issued in August 2018 The operating instructions are a component part of the following bicycles Identification number 87700134_1 0_19 08 2019 Table 6...

Page 20: ...the reach of children If the bicycle is used by minors comprehensive instruction should be provided by or in the presence of the legal guardians Supervised use should also be scheduled until it is ce...

Page 21: ...ns for actions in these operating instructions must be met Approved accessories can be installed by specialist staff Each bicycle is assigned a bicycle type which determines its proper use and area of...

Page 22: ...riding with no hands riding on ice and snow improper servicing improper repair tough areas of use such as professional competitions stunt riding or acrobatics 2 5 1 City and trekking bicycle City and...

Page 23: ...t they are implemented The operator makes these operating instructions available to the rider for the duration of use of the bicycle If necessary they translate the operating instructions into a langu...

Page 24: ...n As soon as the operator makes any relevant modifications or additions they legally become the manufacturer He must independently guarantee compliance with the EC directives again in order to circula...

Page 25: ...1 Front wheel 2 Fork 3 Front mudguard 4 Handlebars 5 Headlight 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Rear mudguard 11 Rear light and reflector 12 Rear wheel 13 Chain 14 Rechargeable battery frame num...

Page 26: ...Figure 3 Detailed view of bicycle from rider position example 1 Rear brake lever 2 Front brake lever 3 Control panel 4 Fork lock on suspension fork head 5 Shifter 1 2 3 4 5 EN_MY20K04 2_0 01_09 18_KE...

Page 27: ...ck release 7 Hub 8 Valve 9 Fork end of the suspension fork 3 3 1 Valve Each wheel has a valve It is used to fill the tyre with air There is a valve cap on each valve The screw on valve cap keeps out d...

Page 28: ...this valve The Presta valve requires a smaller hole in the rim which is why it is especially suitable for the narrow rims of racing bicycles The air pressure can be measured with this valve The rider...

Page 29: ...lying in the bike s path from being channelled directly into the rider s body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress The comp...

Page 30: ...are called rebound dampers or dashpots 3 3 3 Suspension fork structure Figure 6 Example showing Suntour fork The stem and handlebars are fastened to the fork steerer 1 The wheel is fastened to the qui...

Page 31: ...Figure 7 Air suspension fork structure Suntour Diagram with the operating elements Air valve 1 valve cap 2 fork lock 3 quick release 4 and rebound damper adjuster 5 and the assembly groups Air suspen...

Page 32: ...e disc is screwed permanently to the hub of the wheel The brake lever is pushed to increase brake pressure The brake fluid is used to transfer pressure through the brake lines to the cylinders in the...

Page 33: ...vel drives the front chain wheel The chain transmits the force onto the rear chain wheel and then onto the rear wheel Figure 9 Diagram of mechanical drive system 1 Direction of travel 2 Chain 3 Rear c...

Page 34: ...up of 5 components Figure 10 Diagram of electric drive system 1 Control panel 2 Bottom bracket gears 3 Drive unit 4 Rechargeable battery 5 A charger which is designed for the battery 1 2 3 4 EN_MY20K...

Page 35: ...The bicycle does not have a separate emergency stop or emergency shut off button The motor switches off automatically as soon as the rider no longer pedals the temperature is outside the permitted ran...

Page 36: ...protected against deep discharge overcharging overheating and short circuit In the event of a hazard a protective circuit switches the battery off automatically If the bicycle has not been moved for...

Page 37: ...l of the battery If the battery is switched on the charge level can be queried by briefly pressing the On Off button The five green LEDs on the battery level indicator show the battery level when the...

Page 38: ...d The bicycle s battery supplies the control panel with energy when a sufficiently charged battery is inserted into the bicycle and the drive system is switched on Designation 1 Display bar 2 Top butt...

Page 39: ...eight about 0 075 kg Table 9 Display technical data Colour Meaning Green The status screen briefly flashes green after the drive pack has been successfully installed in the bicycle This gives you a vi...

Page 40: ...range of the bicycle such as level of assistance speed gear switching habits tyre type and pressure route and weather conditions weight of rider and bicycle or the condition or age of the battery Leve...

Page 41: ...re 14 Charger detail 1 Mains plug 2 LED display charger 3 Mains plug 4 Connecting cable 5 Power jack Nominal input voltage 100 240 V AC Frequency 50 60 Hz Output voltage 42 V DC Charging current 2 A O...

Page 42: ...output system 250 W 0 25 kW Shut off speed 25 km h Weight of ready to ride bicycle See nameplate Table 13 Bicycle technical data Continuous power rating 250 W Max output 400 W Torque on chain max 60 N...

Page 43: ...erature 20 60 C Discharging temperature 20 60 C Charging temperature 0 45 C Protection class IP 54 Weight about 1 4 kg Table 15 Rechargeable battery technical data Operating temperature 20 60 C Storag...

Page 44: ...ass IP 54 Chainline 49 52 mm Weight about 1 3 kg Table 17 Bottom bracket gears technical data Nominal input voltage 100 240 V AC Frequency 50 60 Hz Output voltage 42 V DC Charging current 2 A Operatin...

Page 45: ...o other data on the component A weighted emission sound pressure level 70 dB A Total vibration level for the hands and arms 2 5 m s Highest effective value of weighted acceleration for the entire body...

Page 46: ...ce The brake securing device prevents the brakes from being applied accidentally during transportation This could cause irreparable damage to the brake system or an oil leak which will harm the enviro...

Page 47: ...an place where it is protected from direct sunlight Bicycle rack systems which secure the bicycle standing on its head by the handlebars or frame generate inadmissible forces on the components during...

Page 48: ...hazardous goods Open contacts must be covered and the battery securely packaged The parcel service must be made aware of the presence of hazardous goods in the packaging 5 1 2 Using the transport secu...

Page 49: ...batteries Batteries may self ignite and explode Protect batteries against heat Never expose batteries to sustained direct sunlight If the bicycle is lying flat oil and grease may leak from the bicycl...

Page 50: ...e longer periods without use it is recommendable to have your specialist dealer carry out an inspection and basic cleaning and apply preservative agent 5 2 1 2 Taking out of operation Check the batter...

Page 51: ...working range between 5 and 40 Nm Twelve point square socket T25 Ring spanner 8 mm 9 mm 10 mm 13 mm 14 mm and 15 mm and Cross flat head and ordinary screwdriver Crushing caused by unintentional activa...

Page 52: ...5 98 pre assembled The scope of delivery includes the pre assembled bicycle the front wheel the pedals quick release optional the charger the operating instructions The battery is supplied separately...

Page 53: ...through the initial commissioning check list to prepare the vehicle so that it is ready to ride Risk of fire and explosion due to incorrect charger Batteries which are recharged with an unsuitable cha...

Page 54: ...e settings and the tightening torque on the axle nuts Check the entire cable harness to make sure that it is routed properly You must prevent the cable harness from coming into contact with moving par...

Page 55: ...ator is lit up Fully charge the battery before initial commissioning in order to ensure that the full capacity of the battery is available After initial commissioning and before every further use the...

Page 56: ...e 5 3 5 1 Installing the wheel with screw on axle 15 mm Alternative Insert the axle completely on the drive side Figure 15 Fully inserting the axle Tighten the axle with a 5 mm hexagon socket spanner...

Page 57: ...n the non drive side Figure 17 Pushing the quick release lever into the axle Tighten the securing screw with a 5 mm hexagon socket spanner to 5 6 Nm The lever is mounted Figure 18 Tightening the secur...

Page 58: ...screw on axle 20 mm Alternative Insert the axle completely on the drive side Figure 19 Tightening the inserted axle Tighten the securing clip with a 4 mm hexagon socket spanner to 7 Nm Figure 20 Tigh...

Page 59: ...s very hot during operation Parts of the quick release axle may become damaged as a result The quick release axle becomes loose This will cause a crash with injuries The quick release axle and the bra...

Page 60: ...9 58 Insert the axle into the hub on the drive side Clamping version II Figure 21 Pushing the axle into the hub Tighten the axle with the red handle Figure 22 Tightening the axle EN_MY20K04 2_0 01_09...

Page 61: ...Push the quick release lever into the axle Figure 23 Pushing the quick release lever into the axle Reverse the quick release lever The lever is secured Figure 24 Securing the lever EN_MY20K04 2_0 01_...

Page 62: ...ht impression on the palm of your hand when you close the quick release lever Figure 25 Perfect position for the clamping lever Use a 4 mm hexagon socket spanner to adjust the clamping lever clamping...

Page 63: ...The quick release comes loose This will cause a crash with injuries The front wheel quick release lever and the brake disc must be situated on opposite sides Crash caused by incorrectly set clamping f...

Page 64: ...release flange is extended Open the lever completely Figure 27 Closed and opened flange Push in the quick release until you hear a clicking sound Make sure that the flange is extended Figure 28 Pushin...

Page 65: ...e flange reaches the fork end Figure 29 Adjusting the clamping Fully close the quick release Check the quick release to ensure it is firmly in place and adjust on the flange if necessary The lever is...

Page 66: ...stem must not move or twist Firm hold Place your entire body weight on the handlebars with the quick release lever closed to check that the stem is firmly in place The handlebars shaft must not move d...

Page 67: ...acklash due to worn out bearing bushes or brake lining backlash in suspension forks and disc brakes If there is headset backlash in the steering headset you must adjust it as soon as possible otherwis...

Page 68: ...saddle shape to ensure an optimum fit The seating position can be optimised in this way if needed First readjust the saddle after finding the handlebar position you prefer Place the saddle tilt in th...

Page 69: ...rson to hold the bicycle for you Climb onto the bicycle Place your heel on the pedal and extend your leg so that the pedal is at the lowest crank rotation point The rider sits straight on the saddle i...

Page 70: ...setting bolt 4 in the open position 1 and in the direction of the closed position 2 Set the seat post at the required height 3 4 5 1 2 3 Crash caused by an excessively high seat post setting A seat p...

Page 71: ...eed to do this before the first use or after a longer period of non use Once you have displaced the post through its deflection the oil spreads on the seal and the post begins to function normally Fig...

Page 72: ...ts knee pain and painful incorrect pelvis positions If you have displaced the saddle more than 10 mm you then need to adjust the saddle height again since both settings affect one another To adjust th...

Page 73: ...only be adjusted while the pedelec is stationary Unfasten and adjust the designated screw connections and clamp them with the maximum tightening torque for the clamping screws of the handlebars Maximu...

Page 74: ...position as a result This will cause a crash with injuries Check the handlebars and the quick release system are firmly in position after the first two hours of riding Crash caused by incorrectly set...

Page 75: ...k into place Pull out the handlebars to the required height Lock the quick release 1 2 Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and...

Page 76: ...ition into the middle and has to be pressed with the fingers or base of the thumb from the middle point onwards 6 2 2 2 Adjusting the quick release clamping force If the clamping lever on the handleba...

Page 77: ...s necessary The lever pressure point activates sooner Figure 39 Using the twist knob 1 to adjust the pressure point Brake failure due to incorrect setting If the pressure point is set with brakes wher...

Page 78: ...h injuries Once the grip distance has been set check the position of the brake cylinder and adjust it as necessary Never correct the brake cylinder position without special tools Have a specialist dea...

Page 79: ...istance Turn the setting screw in the minus direction The brake lever moves closer to the handlebar grip Turn the setting screw in the plus direction The brake lever moves away from the handlebar grip...

Page 80: ...has a different weight and sitting position Negative deflection depends on the rider s position and weight and should be between 15 and 30 of the maximum fork deflection depending on the bicycle usag...

Page 81: ...ve deflection when the bicycle is stationary The setting wheel may be located under a plastic cover on the suspension fork crown Remove the plastic cover by pulling it off upwards Turn the negative de...

Page 82: ...ced the fork slackens more and rebounds less Figure 43 Screw caps in different designs Only adjust the tyre pressure when the bicycle is stationary Riding without filling pressure will destroy the whe...

Page 83: ...ased on the tyre pressure table on the fork and the rider s weight 6 5 Retracting the brake linings New brake linings take time to break in and adjust to their final braking force Accelerate bicycle t...

Page 84: ...soiling Heavy soiling can impair the functions of the bicycle for example the function of the brakes This may cause a crash with injuries Remove coarse soiling before riding Crash caused by poor road...

Page 85: ...evere strain Take a break from riding every 30 to 90 minutes depending on the condition of the roads Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressur...

Page 86: ...ay cause a crash with injuries Remove the bicycle from service immediately in case of any signs of material fatigue Have the specialist dealer check the state Have the specialist dealer carry out a ba...

Page 87: ...ing properly To do so operate the brake levers while stationary in order to check whether resistance is generated in the usual brake lever position The brake must not lose any brake fluid Check that t...

Page 88: ...ble damage such as cracks or burn marks All charger and battery connections must be clean Never use or charge damaged batteries Risk of fire and explosion due to incorrect charger Batteries which are...

Page 89: ...ted charger During charging the charger becomes very hot There is a risk of fire or burning during and shortly after use During charging keep the charger away from flammable materials Only use the cha...

Page 90: ...he charger Connect the mains plug country specific on the connecting cable to the power supply Figure 44 Charger with mains plug 1 LED display charger 2 mains plug 3 connection cable 4 and power jack...

Page 91: ...ver charge them If the battery becomes deformed or begins to smoke keep at a safe distance disconnect the power supply at the socket and notify the fire service immediately Never extinguish damaged ba...

Page 92: ...s screws coins keys and other small parts away and do not insert them into the battery Chemical burns to the skin and eyes caused by faulty battery Liquids and vapours may leak from damaged or faulty...

Page 93: ...ple Risk of fire and explosion due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode...

Page 94: ...the battery to sustained direct sunlight Fire caused by overheated charger The charger heats up when charging the battery In case of insufficient cooling this can result in fire or burns to the hands...

Page 95: ...or faulty batteries They can irritate the airways and cause burns Avoid contact with leaked liquids Ventilate with fresh air and consult a doctor if you suffer any pain or discomfort Immediately cons...

Page 96: ...charging socket on the connected battery The charge level is displayed by the battery level indicator on the battery Every LED represents 20 of the capacity Once 5 LEDs are illuminated the battery is...

Page 97: ...on the connected battery The charge level is displayed by the battery level indicator on the battery Every LED represents 20 of the capacity Once 5 LEDs are illuminated the battery is completely char...

Page 98: ...s the battery holder 3 Connect the two components by carefully inserting the battery 4 into the battery holder 3 on the drive unit 2 Once the battery 4 is fully inserted the battery 4 is automatically...

Page 99: ...move the battery 1 from the drive unit 3 press the battery lock 2 whilst simultaneously pulling out the battery 1 from the battery holder 7 5 Drive unit 7 5 1 Installing the drive unit on the bicycle...

Page 100: ...interface on the bottom bracket axle 2 Swing the upper end of the drive unit into the down tube until the locking hook engages Check that the drive unit is firmly attached Lock the drive unit to prote...

Page 101: ...the lock 1 into the cylinder 2 Turn the key 1 clockwise The drive unit is now unlocked Figure 52 Removing the drive unit from the bicycle When removing the drive unit hold it firmly to prevent it fro...

Page 102: ...firmly with one hand Press the drive unit firmly against the frame With the other hand press the push button 3 Swing the drive unit out of the frame and remove the drive unit EN_MY20K04 2_0 01_09 18_...

Page 103: ...system In order to prevent the bicycle from moving unintentionally and to protect the battery always switch the bicycle off after parking There are 4 ways to switch the drive system off 1 Middle butt...

Page 104: ...rops below 30 the bicycle has not been moved for 3 hours and no button has been pressed on the control panel If the bicycle is at a standstill the system automatically switches off the battery If your...

Page 105: ...uries Never allow yourself to be distracted by the control panel Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used There is a risk of injury if the b...

Page 106: ...The following levels of assistance are possible Level of assistance Use NONE Motor assistance is deactivated The bicycle can be used as a normal bicycle BREEZE Low but effective support for maximum r...

Page 107: ...op pedalling briefly when changing gears This makes it easier to switch gears and reduces wear on the drivetrain 7 8 1 Using the derailleur gears Figure 53 Down shifter 1 and up shifter 2 on the left...

Page 108: ...Never leave those affected unattended Ensure sufficient ventilation Immediately remove clothing items contaminated with hydraulic fluid Serious slip hazard due to hydraulic fluid leakage Keep away fr...

Page 109: ...e Seek medical advice immediately Environmental protection measures Never allow hydraulic fluid to flow into the sewage system surface water or groundwater Notify the relevant authorities if fluid pen...

Page 110: ...while riding downhill for a long time the fluid in the brake system may heat up This may create a vapour bubble This will cause air bubbles or any water contained in the brake system to expand This ma...

Page 111: ...on a bicycle which is placed on its side or turned upside down The brake may not function correctly as a result This can cause a crash which may result in injuries If the bicycle is placed on its sid...

Page 112: ...order to achieve optimum braking results do not pedal while braking 7 9 1 Using the brake lever Figure 54 Front 2 and rear 1 brake lever Shimano brake used as an example Push the left brake lever for...

Page 113: ...igure 55 Suntour compression adjuster with the OPEN 1 and LOCK 2 positions Compression damping is lowest in the OPEN position making the fork feel softer Use the LOCK position if you want the fork to...

Page 114: ...hs Check USB rubber cover position before each ride Check for tyre wear once a week Check for rim wear once a week Check tyre pressure once a week Check brakes for wear once a month Check electrical c...

Page 115: ...spension fork maintenance and dismantling every 100 hours or at least once a year Complete maintenance of the rear frame damper every 125 hours Inspection by the specialist dealer every six months Ins...

Page 116: ...or leaking oil Check the air pressure Lubricate the dust seals and stanchions 8 1 1 2 Cleaning the rear frame damper Remove dirt and deposits from the damper body with a damp cloth Check rear frame d...

Page 117: ...e rims After cleaning servicing or repair carry out a few test brake applications Water may enter into the inside of the bearings if you use a steam jet This dilutes the lubricant inside the friction...

Page 118: ...water Service the stem after cleaning 8 1 2 3 Cleaning the rear frame damper Clean rear frame damper with a cloth and washing water 8 1 2 4 Cleaning the wheel Check the tyres rims spokes and spoke nip...

Page 119: ...ampen a brush with dish washing liquid Brush both sides of the chain Dampen a cloth with dish washing liquid Place the cloth on the chain Hold with slight pressure while slowly turning the rear wheel...

Page 120: ...a short circuit The battery may self ignite and explode Never clean the battery with a high pressure water device water jet or compressed air Never immerse the battery in water Never use cleaning agen...

Page 121: ...d be lubricated every two to three months or as soon as it is no longer easy to open For further information concerning the maintenance of your drive system please contact your specialist dealer or vi...

Page 122: ...have speedlifter Twist also apply oil to the unlocking bolt using the groove in the speedlifter body Apply a little acid free lubricant grease between the stem quick release lever and the sliding pie...

Page 123: ...after soaking for a short time Wash down all parts with dish washing detergent and a toothbrush 8 1 3 5 Servicing the pedals Treat with spray oil after cleaning 8 1 3 6 Servicing the chain Grease the...

Page 124: ...ace the rims with every second brake lining replacement Check the tension of the spokes Crash and falling caused by unintentional activation There is a risk of injury if the drive system is activated...

Page 125: ...same time as every second brake lining replacement 8 2 4 Brake system The maintenance interval for the brake depends on the weather conditions and how frequent the pedelec is used If the vehicle is us...

Page 126: ...oint Push brake lever and hold several times If you are unable to clearly detect the pressure point and it changes a specialist dealer needs to vent the brake 8 2 7 Checking the brake discs for wear C...

Page 127: ...the instructions Check for wear and signs of corrosion maintain with an oily cloth and for oil leaks 8 2 11 Checking the chain tension Check the chain tension in three or four positions turning the cr...

Page 128: ...handlebar grip position Check the handlebar grip is firmly in position 8 2 13 USB port 2 cm If a hub gear is featured the rear wheel must be pushed backwards or forwards to tighten the chain This shou...

Page 129: ...rash and falling caused by unintentional activation There is a risk of injury if the drive system is activated unintentionally Remove the battery before inspection Crash caused by material fatigue If...

Page 130: ...slide bushings check the torques and adjust the fork to the rider s preferred position They will also replace the sliding collar if the clearance is too great more than 1 mm on the fork bridge The sp...

Page 131: ...arts are available to specialist dealers Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glasses to prot...

Page 132: ...The quick release comes loose This will cause a crash with injuries The front wheel quick release lever and the brake disc must be situated on opposite sides Crash caused by incorrectly set clamping f...

Page 133: ...slight impression on the palm of your hand when you close the quick release lever Figure 57 Adjusting the quick release clamping force Use a 4 mm hexagon socket spanner to adjust the clamping lever cl...

Page 134: ...e The operating instructions for the bicycle pump must be adhered to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the pro...

Page 135: ...en the knurled nut around four turns Carefully apply the bicycle pump so that the valve insert is not bent Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressu...

Page 136: ...adhered to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adjusted as per the data...

Page 137: ...shift function after each adjustment 8 4 5 Cable operated gear shift single cable Alternative For a smooth gear shift adjust the adjusting sleeves on the shifter housing Figure 62 Adjusting sleeve 1...

Page 138: ...sleeves underneath the chain stay on the frame The shift cable has around 1 mm play when it is pulled out gently Figure 63 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cabl...

Page 139: ...oth gear shift set the adjusting sleeves on the shifter housing There is noticeable play of around 2 5 mm 1 2 gear when twisting the twist grip Figure 64 Twist grip with adjusting sleeves 1 and play o...

Page 140: ...environmentally harmful oils and lubricants Such fluids will contaminate if they enter the sewers or groundwater Dispose of lubricants and oils left over after repairs in an environmentally responsib...

Page 141: ...light The headlight must be set so that its light beam meets the road 10 m in front of the bicycle 8 4 11 Repair by the specialist dealer Special knowledge and tools are required for many repairs Only...

Page 142: ...ue to faulty battery The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit Batteries may self ignite and explode Batteries with external da...

Page 143: ...you can still ride your bicycle However this is not recommended Red The status screen briefly turns red when a hard fault is detected In the event of a hard fault the bicycle cannot be operated and m...

Page 144: ...ery level indicator light up but the drive system does not start up remove the battery Insert the battery Start the drive system If the drive system does not start up remove the battery Clean all the...

Page 145: ...ents are matched to the drive system Description Article number Teddy child seat 08947 665 Flipper child seat 08947 660 Fitting stand 08981 880 Wall mount 08959 000 Ceiling mount 08959 500 Parking sta...

Page 146: ...You should practice how to use the child seat safely and reliably before using the bicycle in public spaces Risk of crushing due to exposed springs The child may crush his her fingers on exposed sprin...

Page 147: ...astened They will also ensure that shift cables brake cables hydraulic and electrical cables are adjusted as necessary the rider s freedom of movement is not restricted and the bicycle s permitted tot...

Page 148: ...e first time to ensure that it is safely fitted When installing a pannier rack the specialist dealer makes sure that the fastening mechanism for the rack is suitable for the bicycle and that all compo...

Page 149: ...eries with water or allow them to come into contact with water Faulty batteries are hazardous goods Dispose of faulty batteries properly and as quickly as possible Store in a dry place until disposal...

Page 150: ...nd manner The bicycle battery motor display and charger are recyclable materials You must dispose of and recycle them separately from domestic waste in compliance with the applicable statutory regulat...

Page 151: ...ive 2014 30 EU The following standards were used EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and reduction EN 15194 2015 Cycles Electrically power assisted cycle...

Page 152: ...68 patented post Tyres Schwalbe Marathon GT Tour Table 29 2 E Pro Street parts list Model 2 E Pro Street S Type numbers KC174 VBKxxx Wheel size 28 Frame shapes Diamond Frame sizes 47cm Drive Chain dri...

Page 153: ...Tyres Schwalbe Marathon GT Tour Table 31 2 E Pro 5 parts list Model 2 E Pro Cross Type numbers KC158 VAKDxx Wheel size 28 Frame shapes Diamond Frame sizes 47cm Drive Chain drive Motor Fazua drivepack...

Page 154: ...e 10 Diagram of electric drive system 32 Figure 11 Drive unit 33 Figure 12 Rechargeable battery view of charging port side 34 Figure 13 Overview of the structure and operating elements 36 Figure 14 Ch...

Page 155: ...ction setting wheel on the suspension fork crown 79 Figure 43 Screw caps in different designs 80 Figure 44 Charger with mains plug 1 LED display charger 2 mains plug 3 connection cable 4 and power jac...

Page 156: ...133 Figure 61 Schrader valve with rim nut 1 134 Figure 62 Adjusting sleeve 1 for the single cable cable operated gear shift with shifter housing 2 example 135 Figure 63 Adjusting sleeves 2 on two alt...

Page 157: ...ta 40 Table 15 Rechargeable battery technical data 41 Table 16 Display technical data 41 Table 17 Bottom bracket gears technical data 42 Table 18 Charger technical data 42 Table 19 Emissions from the...

Page 158: ...ng 110 Front wheel see Wheel G Gear shift twist grip 24 Gear shift maintaining 125 switching 105 H Handlebars 23 24 Hub 25 I Initial commissioning 51 J Journey information 38 L Level of assistance 38...

Page 159: ...5 Dunlop valve 25 Presta valve 25 Schrader valve 25 W Weight permitted total weight 16 Unladen weight 1 Wheel circumference 1 Wheel maintaining 122 Working environment 49 127 129 EN_MY20K04 2_0 01_09...

Page 160: ...bH Longericher Stra e 2 50739 K ln Germany Translation Tanner Translations GmbH Co Markenstra e 7 40227 D sseldorf Germany MY20K04 2 1 0 19 August 2019 EN_MY20K04 2_0 01_09 18_KETTLER FAZUA book Page...

Page 161: ...w kettler alu rad de KETTLER Alu Rad GmbH Longericher Stra e 2 50739 K ln Germany Tel 49 6805 6008 0 Fax 49 6805 6008 3098 E mail info kettler alu rad de EN_MY20K04 2_0 01_09 18_KETTLER FAZUA book Pag...

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