Kett LE-330J Operating Manual Download Page 14

14

 Using probe

Using probe adapter

for carved probe

Measuring Range

Adjustment point ( Electromagnetic )

0~50

µ

m

Iron substrate

10

µ

m

25

µ

m

50

µ

m

50~500

µ

m

Iron substrate

50

µ

m

100

µ

m

500

µ

m

500~1500

µ

m

Iron substrate

500

µ

m

1000

µ

m

1500

µ

m

Measuring Range

Adjustment point ( Eddy Current )

0~50

µ

m

Aluminum substrate

10

µ

m

25

µ

m

50

µ

m

50~300

µ

m

Aluminum substrate

50

µ

m

100

µ

m

300

µ

m

300~800

µ

m

Aluminum substrate

350

µ

m

500

µ

m

800

µ

m

4. Using the probe

The probe features a 1-point contact, fixed pressure design
which ensures fixed load applied the chip on the tip the
probe. As shown in the diagram, grip the probe near the
tip and press it against the measurement surface so that
it is perpendicular to the surface. To make the next
measurement, lift the probe tip at least 10mm from the
measurement surface and then press it down again.

• The probe adapter can be used to obtain stable, reliable measurements

when measuring coatings on curved surfaces such as pipes , etc., or
when making continuous measurements on a flat surface.

3. Adjustment preparation

Adjustments must be made attempting to make
measurements. However, measurement calibrations are
stored in the unit’s computer memory, therefore new
adjustments are not required if the sample to be measured
has been measured previously. In this case, the previous
adjustments can be recalled from memory.

1

A standard "substrate" of the same material,shape and
thickness as the sample to be measured is used to make
calibration adjustments. Have the standard substrate ready
before beginning the adjustment procedure.

• Use bare standard substrates which are free of coatings such as plating

or paint. Standard substrates of this type are referred to as "zero foils" in
this manual.

2

In order to obtain the most accurate precise measurement
results possible, adjustments are performed with zero foils
and standard foils (samples of known thickness) using
the Standard Foil 4-point Adjustment Method.

• Refer to the chart to select a set of 3 standard foils appropriate for making

adjustments for the thickness of the coating to be measured.

<Standard Foil Combination Example>

• The supplied standard foil values will not necessarily be exactly the same

as those indicated in the chart. Instead, standard plates with actually
measured values close to these values are supplied.

• An attached standard board is used for an easy accuracy check.

It attaches in the point of
a probe with an adapter.
Furthermore, a screw is
tightened.

Summary of Contents for LE-330J

Page 1: ...330J Series CoatingThicknessTesters LE 330J LH 330J LZ 330J Operating Manual...

Page 2: ...service representative if the unit malfunctions or does not operate properly Measuring of Warning Indications The symbols indicated below are used in the operating manual and on the unit itself in ord...

Page 3: ...view 6 3 Display 8 4 Keypad Fanctions 9 5 Specifications 12 6 Preparations for Operation 13 7 Measuring Procedure 22 8 Functions 24 9 Easy Calibration For Eddy Current method only 32 10 Notes for Mea...

Page 4: ...c The model LZ 330J dual type coating thickness tester is designed to measure the thickness of either non magnetic or insulating coatings on either magnetic or non magnetic metal substrates Applicable...

Page 5: ...s on mag netic metal substrates When an alternating current electromagnet is brought near iron or other magnetic metal the number of magnetic flux lines passing through the coil changes in proportion...

Page 6: ...l Main part Probe Top View Fe Probe Black Electromagnetic LEP J NFe Probe Gray Eddy Current LHP J Probe Connector Dust Cap printer Computer Out put Connector Display Keyboard Battery Box Connector Con...

Page 7: ...robe Adaptor Carrying Case Batteries size AA 4pcs Calibration Foilcase Operating Manual printer VZ 330 Iron Substrate FE J Aluminum Substrate NFE J For LE 330J LZ 330J For LH 330J LZ 330J LE 330J LZ 3...

Page 8: ...P 23 3 Display Please refer to the page shown by P about the function and meaning of each pattern Measured value etc Electromagnetic P 6 13 Eddy Current P 6 13 Measurement Number Symbol Lot Number P 2...

Page 9: ...s made when inputting 2 DATA TRANSFER Key numeric data 2 This key is also used to transmit measure ment data and other information to a printer or computer press ENTER key Use to enter the numeric val...

Page 10: ...setting a function key A result as a function mode key functioning Function mode Numeric key Key Name Function DATE Key Used to print the date press LOT Number Key Used to input lot numbers press DELE...

Page 11: ...r result entry Each press of this key switches the mode press LIMIT SET key For presetting the upper and lower limits FINAL RESULT key Used to perform overall statistical calculations press ALL CLEAR...

Page 12: ...nuous use 0 40 C Main Unit 75 W x 140 D x 31 H mm 0 5kg Probe 13 x 94 mm Iron substrate FE J Aluminum substrate NFE J Iron substrate FE J Aluminum substrate NFE J Standard Calibration Foils x 6 or 5 P...

Page 13: ...ng the main unit off LE 330J LZ 330J Non magnetic coating on magnetic metal substrates Electromagnetic type probe Fe probe Black LEP J LH 330J LZ 330J Insulating coatings on non magnetic metal substra...

Page 14: ...s are stored in the unit s computer memory therefore new adjustments are not required if the sample to be measured has been measured previously In this case the previous adjustments can be recalled fr...

Page 15: ...le being measured The calibration memory address APL at which a particular set of calibration settings is stored is selected at the beginning of the adjustment calibration procedure The memory address...

Page 16: ...mes the buzzer will sound intermittently and IF will appear in the display Press the key while holding the probe toward the air The probe must be in the air don t touch any surface or others 1 2 3 4 2...

Page 17: ...uzzer will sound and the measured value will be displayed each time Substrate An uncoated no plating paint etc sample of the same shape and material as that to be measured Depending upon the type of m...

Page 18: ...standard foil calibration mode 8 9 0 Calibration using the standard foil 40 m 1 2 5 Place the 40 m calibration foil on the substrate and repeat the measurement procedure 5 times Depending upon the typ...

Page 19: ...ation using the second standard foil Calibration using the calibraiton foil 100 m Place the 100 m standard foil on the zero foil substrate and repeat the measurement procedure 5 times Depending upon t...

Page 20: ...by setting it near the setting value by performing steps and Press the key while holding the probe toward the air is shown in the display Input the coating thickness of the calibraiton foil 100 0 m Pr...

Page 21: ...off Step Operation Display Explanation 5 measurements are made at each stage of the zero and calibration foil adjustment procedure in order to obtain the average measurement value If you make errors...

Page 22: ...ta acquired previ ously you must delete the entire contents of the measurement value memory P 26 5 Connect the printer Connect the printer to the unit if you wish to print out results while performing...

Page 23: ...etc Commentary information which can be entered includes the date lot num ber and upper and lower measurement value limits This information is input as necessary P 24 25 Example Inputting lot number...

Page 24: ...4 8 Functions 1 Entering the Date Example Entering the date as May 6 2003 2 Entering the Lot Number Example ntering 651 as the lot number Up to three digits can be input for the lot number Lot number...

Page 25: ...50 m Upper and lower limits are set when it is necessary to check that coating thickness values are within a certain range A buzzer sounds and the indicator appears in the display if measured values...

Page 26: ...HH or LL will appear in the display if the measured coating thickness values exceed the upper or lower bounds of the unitis measurement range Step Operation Display 1 2 3 4 5 DEL Partial deletion of m...

Page 27: ...you to obtain stable measurement values and makes statistical processing easier and more reliable Making Measurements in the Continuance Mode Press the tip of the probe against the surface to be measu...

Page 28: ...his procedure Perform the following key operations to calculate statistical information when a printer is connected to the unit The key operation procedure is simpler in this case The formulas used to...

Page 29: ...asurement data thus collected No printer connected Y1 in the explanation column represents the average value of measurements X1 X2 and X3 Y2 represents the average value of measurements X4 and X5 Pres...

Page 30: ...0 Average of Y1 and Y2 Standard deviation of Y1 and Y2 Maximum value of Y1 and Y2 Minimum value of Y1 and Y2 Returns to the measurement display You can reconfirm any of the statistical values by pres...

Page 31: ...S Data transmission You can send measurement data or various statistical data obtained previ ously overall or by lot to the printer all at once This data can also be transmitted to a computer in the s...

Page 32: ...rements are made However the substance calibration procedure must be redone in cases such as if the probe is replaced with a new one etc Easy Adjustment Procedure This type of calibration adjustment i...

Page 33: ...th benzine or alcohol to clean the tip of the probe 3 Handle the calibration foils with care The thickness of the calibration foils has been measured very precisely You will not be able to obtain accu...

Page 34: ...ed Please note that calibration adjustments are maintained in the unit s non volatile memory even when the batteries are exhausted 5 Adjustment Inspection In order to maintain precise performance the...

Page 35: ...e Data Code 1B 57 01 20 4E 3D 30 30 30 31 20 20 32 33 2E 34 20 20 20 20 20 75 6D 0A 0D N 0 0 0 1 2 3 4 m Notes A P P L N O 1 L O T 1 0 0 D A T E 1 2 3 4 5 6 U L I M 5 0 0 m L L I M 5 0 m N 0 0 0 1 2 3...

Page 36: ...03 Statistical calculations for Lot 100 Statistical calculations for Lot 200 Measurement Measurement 2 Example Printout Performing measurements and statistical calculations with a printer connected to...

Page 37: ...for measurement data from N 0001 to N 0006 Statistical processing of results of statistical calculations for LOT 001 and LOT 002 AV Statistical calculations for Lot 300 Measurement data prior to N 00...

Page 38: ...MEMO...

Page 39: ......

Page 40: ...0601 TO 0102 200...

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