background image

5

DIN 4040

The KESSEL grease separators for the self disposal of waste
„SE“ are designed in accordance with DIN 4040. The sludge
trap and grease separator are housed in different tanks. The vo-
lumes, size of calming zones and shape of the installed units to
some extent exceed the specifications laid down in the norm /
standard.

No external energy requirements

means that „SE“ grease se-

parator plants operate without requiring an energy supply du-
ring grease separation.

Reduced  drinking  water  consumption  and  lower  energy
costs  and  wastewater  fees

,  resulting  from  improved  water

quality and possible re-utilisation of fresh grease, are the eco-
nomical and ecological objectives. In accordance with the efflu-
ent disposal regulations, the operator can put a higher priority
on re-utilisation than disposal.

No bad odours

In the grease separator, the light substances, such as fats, oils
and floating sludge, accumulate on the surface and can be re-

moved via the grease discharge pipe. The heavier material sett-
les out to the base of the sludge trap and is later drained into
the collection and transport barrels. Disposal of the material in
closed barrels is achieved with almost no smell. When changing
the barrels, there may be a temporary release of odours.

Materials

Series „SE“ KESSEL grease separator plants consist of a se-
parate sludge trap and grease separator. The tanks, their inte-
grated  units  and  pipe  work  are  all  made  from  PE-HD.  The
smooth, wax-like surface of polyethylene hinders the build-up
of deposits and solids and is therefore easy to clean. The plants
are fitted with odour-proof covers made from Duroplast 2K. The
fittings  and  units  are  resistant  against  corrosive  /  aggressive
wastewaters and are designed for use in damp areas.

1. General

Dimensioned drawing and information table

Illustration shows an NS 2 separator

 

Inlet

Outlet

Sludge trap

Grease separation area

Cover with quick release clamp

Heating dome

Sludge storage barrel

Grease storage barrel

Ventilation

Cleaning access

Control unit

Grease mixing motor / lever

Rinsing pump

NS

2
4
7

10

H

1850

1850

L

2000

2200

b

1020

1300

B

1400

1700

h1

1450

1450

h2

1570

1570

h3

650

730

Sludge trap

410 l

410 l

Waste Contents

Grease trap

570 l

1060 l

Weight – empty

200 kg

260 kg

Weight – full

1200 kg

1750 kg

see illustration

15
20

Summary of Contents for SE M NS 10

Page 1: ...dling Frequent disposal of freshly collected grease and sludge into connected storage tanks even during separator operation Separate disposal collec tion of grease and sludge Smooth wax like surface p...

Page 2: ...ot to be climbed on as a means of reaching other installations Use separate ladders etc for this purpose Because of the possible formation of bio gasses SMOKING IS PROHIBITED while the separator is op...

Page 3: ...lacement parts Page 21 10 Maintenance and servicing checks Page 22 11 Maintenance instructions for SE separators Page 22 12 Warranty Page 23 13 Declaration of Conformity Page 24 14 Manufacturer Separa...

Page 4: ...te is its method of disposal While conventional separators must be emptied completely and shut down while this work is carried out in the case of the SE only the ma terial which has been separated out...

Page 5: ...d is later drained into the collection and transport barrels Disposal of the material in closed barrels is achieved with almost no smell When changing the barrels there may be a temporary release of o...

Page 6: ...0 4100 4600 Separator in Liter 2950 l 3650 l 4350 l NS NS 15 NS 20 NS 25 b1 1650 1750 1850 x Dimensions Weight in kg 97 128 186 192 Art Nr 93202 00 SE1 CNS 93204 00 SE1 CNS 93207 00 SE1 CNS 93210 00 S...

Page 7: ...der This can be altered on site See as sembly instructions Assemble the plant components using the connection elements supplied with the equipment Screw the tanks together using a maximum torque of 7...

Page 8: ...tor ventilation Ventilation pipes should be connected directly to outdoor ambient air roof The venti lation pipes should not be connected to one another 2 3 Control unit mounting The main power switch...

Page 9: ...the operation of the separator Grease separator disposal company 2 Preparation for the hand over and initial training All sanitary connections must be complete Completely filling the separator with c...

Page 10: ...before disposal During the last minute of heating the mixing motor should also run If the automated heating times are changed the mixing times should be changed accordingly 4 4 Setting parameters Note...

Page 11: ...ow sludge transfer can cause the grea se separator area to be pumped out Automatic rinsing Automatic rinsing is triggered via a time switch For this rea son leave the valve on the rinsing line 1c open...

Page 12: ...drainage will have enough room in the collection tank and place onto the empty barrel and connect Place the closed cover onto the full collection barrel and se cure properly Mark the barrel to identi...

Page 13: ...h transparent hose and ventilation connection Ventilation connec tion port Drainage inlet Center of cover for inlet and ventilation Threaded cover for twist tigh tening Operational covers are custom d...

Page 14: ...6 Explosio 1a 1b 1c 3a 3b 4a 4b 3c 5a 2a 2b 2c 6a 9a 9b 9c 9d 2f 2e 2d 1 1a 1 1b 1 1c 1 1d 14...

Page 15: ...ase separator Tank seal gasket Heating dome Grease discharge valve Mixer Grease discharge cover Cover seal gasket Compensation tank Ventilation pipe Control unit Pump cables Heating dome cables Mixer...

Page 16: ...replacement part number Danger symbol Protection category CE symbol Disposal information do not dispose of control unit in household trash Control unit hardware id The control unit ID sticker is loca...

Page 17: ...17 7 Control unit...

Page 18: ...ome 230 V single phase 50 Hz 1200 Watt Mixing motor 230 V single phase 50 Hz 180 Watt Rinsing motor 230 V single phase 50 HZ max 750 Watt Heating rod 230 V single phase 50 Hz max 1500 Watt IP 54 C 16...

Page 19: ...the sludge trap tank Ensure that the sludge trap tank is filled to its upper edge with water Build up of layer of floating sludge layer Discharge floating sludge during each dispo sal Gradual build up...

Page 20: ...per operating condition Install ventilation pipe or increase size of existing ventilation pipe Check barrels barrel covers and pipe connections to barrels Check all hoses and hose connections Remove f...

Page 21: ...F Lifting Station KESSEL offers various lifting stations which can be installed before or after the grease separator Please note that a twin pump lifting station should be installed after a grease sep...

Page 22: ...anual The results of the general inspection should be documented Any irregularities defects or problems with the separator should also be documented and repaired immediately 11 Maintenance instruction...

Page 23: ...rresponding norms regulations 2 Wear and tear on a product will not be considered a defect Problems with products resulting from improper installation handling or maintenance will also not be consider...

Page 24: ...24...

Page 25: ...ecked for watertightness to be sure that it is fully operational before leaving the factory Date Name of examiner Mat Description Mat No Order No Prod Date Ref No Material Weight EN Approval Dimension...

Page 26: ...plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax __________________________________________...

Page 27: ...operating instructions Initial operation and instruction were not carried out The client person responsible for initial operation was handed the following components and or product components Initial...

Page 28: ...ifting Stations and pumps K Drains and shower channels K Separators Grease Separators Oil Fuel Coalescence Separators Starch Separators Sediment Separators K Septic Systems K Inspection Chambers K Rai...

Reviews: