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In the case that no grease flows out into the collection barrel,

the heating duration must be extended, until the hardened

grease turns liquid. Depending on the room temperature and

the amount of grease this heating could me more than two

hours. On the control unit display the heating mode is dis-

played. The internal temperature sensor regulates the hea-

ting until the programmed heating time has elapsed. The start

and stop of the heating dome occurs automatically.

In the case that no grease drains into the grease collection

barrel:

a) The amount of water in the separator is not sufficient to

create enough pressure to push out the grease. In this

case a drainage fixture connected to the grease separa-

tor (kitchen sink for example) should be run to allow more

water into the separator

b) If there is still hardened grease in the separator. The dis-

posal intervals should be shortened (draining of grease

and sludge should take place more frequently)

Step 3: Sludge disposal 

Slowly open the valve (4a, page 14) of the sludge trap (C).

Observe the sludge draining through the transparent hose

(11b, page 14) into the sludge collection barrel. Close the

sludge drainage valve as soon as the amount of draining

sludge decreases noticeably or if the sludge barrel is full (S).

Note: 

Make sure to check the following when the disposal

process has ended:
- All valves are in the basic setting (closed) – except for the

rinsing valve (1c, page 14) which should remain in the open
position.

- The heating (B) is off
- The pump (P) is off

Step 4: Collection barrel exchange

Note: 

close valves and follow all safety instructions!

Prepare an empty collection barrel and remove its cover. Di-

sconnect  the  drainage  pipe  and  ventilation  pipe  from  the

collection barrel and unclip the quick release clamp. Slowly

remove the cover from the full tank (any remaining fluid in the

drainage will have enough room in the collection tank) and

place onto the empty barrel and connect.

Place the closed cover onto the full collection barrel and se-

cure properly. Mark the barrel to identify the contents (‘Grea-

se’ or ‘Sludge’). We recommend changing the barrels at a

later to date to allow them to cool and settle – preferably when

the next disposal takes place. During this time the grease can

settle to the top of the collection barrel and any water can

settle to the bottom. This will aide in the reduction of odours

when exchanging barrels.

Note:

- In the case that the collection barrels are so full that sludge

or grease backs up into the transparent hoses then it is im-

portant to change the barrel´s immediately to prevent any

blockage from building up in the hoses.

- Store all full barrels in a cool and frost free area.

- Collection barrels which are full should be taken off site as

soon as possible. If stored too long, and depending on the

temperature of the storage room, the contents of the bar-

rels can begin to decompose causing gas build up which

can result in gases / odours escaping from the barrels.

- In the case that a disposal company handles the removal of

the barrels, make sure that any replacement barrels sup-

plied to you by the disposal company are the same size as

the original barrels and have an original KESSEL cover.

Tips on reducing odour build up

1. When exchanging barrels to it cleanly and quickly.

2. Make sure that the barrels covers are properly secured.

3. Any spilled wastewater should be quickly cleaned up.

4. Any filled or partially filled storage barrels (depending on

room temperature) should be removed from site at a ma-

ximum within 4 weeks. It is recommended that the barrels

are stored in a very cool (frost free) area.

The decomposition process in the collection barrels results

in gas build up inside the barrels which can cause them to

bulge and release bad smelling odours. By continuous odour

problems please see Section ‘Malfunctions and Remedial

Measures’.

5. Disposal

S

C

G

F

A

B

E

P

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Summary of Contents for SE M NS 10

Page 1: ...dling Frequent disposal of freshly collected grease and sludge into connected storage tanks even during separator operation Separate disposal collec tion of grease and sludge Smooth wax like surface p...

Page 2: ...ot to be climbed on as a means of reaching other installations Use separate ladders etc for this purpose Because of the possible formation of bio gasses SMOKING IS PROHIBITED while the separator is op...

Page 3: ...lacement parts Page 21 10 Maintenance and servicing checks Page 22 11 Maintenance instructions for SE separators Page 22 12 Warranty Page 23 13 Declaration of Conformity Page 24 14 Manufacturer Separa...

Page 4: ...te is its method of disposal While conventional separators must be emptied completely and shut down while this work is carried out in the case of the SE only the ma terial which has been separated out...

Page 5: ...d is later drained into the collection and transport barrels Disposal of the material in closed barrels is achieved with almost no smell When changing the barrels there may be a temporary release of o...

Page 6: ...0 4100 4600 Separator in Liter 2950 l 3650 l 4350 l NS NS 15 NS 20 NS 25 b1 1650 1750 1850 x Dimensions Weight in kg 97 128 186 192 Art Nr 93202 00 SE1 CNS 93204 00 SE1 CNS 93207 00 SE1 CNS 93210 00 S...

Page 7: ...der This can be altered on site See as sembly instructions Assemble the plant components using the connection elements supplied with the equipment Screw the tanks together using a maximum torque of 7...

Page 8: ...tor ventilation Ventilation pipes should be connected directly to outdoor ambient air roof The venti lation pipes should not be connected to one another 2 3 Control unit mounting The main power switch...

Page 9: ...the operation of the separator Grease separator disposal company 2 Preparation for the hand over and initial training All sanitary connections must be complete Completely filling the separator with c...

Page 10: ...before disposal During the last minute of heating the mixing motor should also run If the automated heating times are changed the mixing times should be changed accordingly 4 4 Setting parameters Note...

Page 11: ...ow sludge transfer can cause the grea se separator area to be pumped out Automatic rinsing Automatic rinsing is triggered via a time switch For this rea son leave the valve on the rinsing line 1c open...

Page 12: ...drainage will have enough room in the collection tank and place onto the empty barrel and connect Place the closed cover onto the full collection barrel and se cure properly Mark the barrel to identi...

Page 13: ...h transparent hose and ventilation connection Ventilation connec tion port Drainage inlet Center of cover for inlet and ventilation Threaded cover for twist tigh tening Operational covers are custom d...

Page 14: ...6 Explosio 1a 1b 1c 3a 3b 4a 4b 3c 5a 2a 2b 2c 6a 9a 9b 9c 9d 2f 2e 2d 1 1a 1 1b 1 1c 1 1d 14...

Page 15: ...ase separator Tank seal gasket Heating dome Grease discharge valve Mixer Grease discharge cover Cover seal gasket Compensation tank Ventilation pipe Control unit Pump cables Heating dome cables Mixer...

Page 16: ...replacement part number Danger symbol Protection category CE symbol Disposal information do not dispose of control unit in household trash Control unit hardware id The control unit ID sticker is loca...

Page 17: ...17 7 Control unit...

Page 18: ...ome 230 V single phase 50 Hz 1200 Watt Mixing motor 230 V single phase 50 Hz 180 Watt Rinsing motor 230 V single phase 50 HZ max 750 Watt Heating rod 230 V single phase 50 Hz max 1500 Watt IP 54 C 16...

Page 19: ...the sludge trap tank Ensure that the sludge trap tank is filled to its upper edge with water Build up of layer of floating sludge layer Discharge floating sludge during each dispo sal Gradual build up...

Page 20: ...per operating condition Install ventilation pipe or increase size of existing ventilation pipe Check barrels barrel covers and pipe connections to barrels Check all hoses and hose connections Remove f...

Page 21: ...F Lifting Station KESSEL offers various lifting stations which can be installed before or after the grease separator Please note that a twin pump lifting station should be installed after a grease sep...

Page 22: ...anual The results of the general inspection should be documented Any irregularities defects or problems with the separator should also be documented and repaired immediately 11 Maintenance instruction...

Page 23: ...rresponding norms regulations 2 Wear and tear on a product will not be considered a defect Problems with products resulting from improper installation handling or maintenance will also not be consider...

Page 24: ...24...

Page 25: ...ecked for watertightness to be sure that it is fully operational before leaving the factory Date Name of examiner Mat Description Mat No Order No Prod Date Ref No Material Weight EN Approval Dimension...

Page 26: ...plumbing company __________________________________________________________ Address __________________________________________________________ Telephone Fax __________________________________________...

Page 27: ...operating instructions Initial operation and instruction were not carried out The client person responsible for initial operation was handed the following components and or product components Initial...

Page 28: ...ifting Stations and pumps K Drains and shower channels K Separators Grease Separators Oil Fuel Coalescence Separators Starch Separators Sediment Separators K Septic Systems K Inspection Chambers K Rai...

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